Offset instrument drive unit

Patent metadata

Field	Value
Publication number	US-11432891-B2
Application number	US-202117177863-A
Country	US
Kind code	B2
Filing date	Feb 17, 2021
Priority date	Jun 3, 2015
Publication date	Sep 6, 2022
Grant date	Sep 6, 2022

Abstract

A surgical system for selective connection to a robotic arm includes an instrument drive unit and a surgical instrument detachably coupled to the instrument drive unit. The instrument drive unit includes a first actuator, a linkage member having opposing first and second portions, and a drive member. The first portion of the linkage member is operatively coupled to the first actuator such that actuation of the first actuator moves the first portion in a first direction and the second portion in a second direction opposite of the first direction. The drive member is operatively coupled to the second portion of the linkage member. The surgical instrument includes a driven member operatively associated with the drive member of the instrument drive unit and an end effector operatively coupled with the driven member, wherein translation of the driven member effects a first function of the end effector.

First claim

What is claimed is:

1. A surgical system for selective connection to a robotic arm comprising:
an instrument drive unit including:
a first actuator;
first elongate member defining a longitudinal axis and being supported for rotation about the longitudinal axis thereof, the first elongate member operatively coupled to the first actuator such that actuation of the first actuator rotates the first elongate member about the first longitudinal axis thereof;
a first sleeve disposed about the first elongate member such that rotation of the first elongate member about the first longitudinal axis translates the first sleeve along the first longitudinal axis and along a length of the first elongate member; and
a linkage member having opposing first and second portions and pivotally supported about a pivot disposed between the first and second portions, the first portion operatively coupled to the first sleeve such that actuation of the first actuator moves the first portion in a first direction and the second portion in a second direction opposite of the first direction; and

a surgical instrument detachably coupled to the instrument drive unit, the surgical instrument including:
a driven member operatively associated with the second portion of the instrument drive unit; and
an end effector operatively coupled with the driven member such that mechanical input from the driven member effects a function of the end effector.

2. The surgical system according to claim 1 , wherein the instrument drive unit further includes a second elongate member having a second sleeve translatable along a length of the second elongate member, the second sleeve operatively associated with the second portion of the linkage member.

3. The surgical system according to claim 2 , wherein the second sleeve has a second camming pin, and the second portion of the linkage member defines a second slot configured to slidably receive the second camming pin of the second sleeve, whereby translation of the second sleeve causes relative movement of the second pin within the second slot.

4. The surgical system according to claim 1 , wherein the first sleeve is threadably mounted on the first elongate member.

5. The surgical system according to claim 4 , wherein the first sleeve has a first camming pin and the first portion of the linkage member defines a first slot configured to slidably receive the first camming pin of the first sleeve, whereby translation of the first sleeve causes relative movement of the first camming pin within the first slot.

6. The surgical system according to claim 1 , wherein the first elongate member includes a pulley operatively coupled to the first actuator.

7. The surgical system according to claim 1 , wherein the surgical instrument further includes a first cable having a first end coupled to the driven member of the surgical instrument and a second end operatively associated with the end effector.

8. The surgical system according to claim 1 , wherein the first actuator of the instrument drive unit is controlled by telemanipulation.

9. The surgical system according to claim 1 , wherein the instrument drive unit further includes a second actuator and a rotatable member operatively coupled with the second actuator, and the surgical instrument further includes a gear member configured to operatively engage the rotatable member of the instrument drive unit and the end effector for concomitant rotation with the end effector.

10. The surgical system according to claim 9 , wherein the first and second actuators are independently actuatable.

11. The surgical system according to claim 1 , wherein the instrument drive unit is offset from a longitudinal axis defined by the robotic arm.

12. The surgical system according to claim 1 , wherein the surgical instrument includes an elongate member supporting the end effector at a distal end of the elongate member.

13. A robotic surgical assembly comprising:
a robotic arm having a mount;
an instrument drive unit mounted on the mount of the robotic arm, the instrument drive unit including:
a plurality of actuators;
a plurality of first elongate members, each first elongate member of the plurality of first elongate members defining a respective longitudinal axis and each being supported for rotation about the respective longitudinal axis thereof, each first elongate member including a first sleeve such that rotation of the first elongate member about the longitudinal axis thereof causes axial displacement of the first sleeve along the respective longitudinal axis and axially along the first elongate member;
a plurality of second elongate members, each second elongate member of the plurality of second elongate members including a second sleeve slidably supported thereon; and
a plurality of linkage members, each linkage member having opposing first and second portions and pivotally supported about a pivot disposed between the first and second portions that are axially aligned, the first portion operatively coupled to the corresponding first sleeve such that rotation of the corresponding first elongate member of the plurality of first elongate members moves the first portion in a first direction and the second portion in a second direction opposite of the first direction, the second portion operatively coupled to the second sleeve of a corresponding second elongate member of the plurality of second elongate members such that the first and second portions move along respective lengths of the corresponding first and second elongate members; and

a surgical instrument detachably coupled to the instrument drive unit, the surgical instrument including a plurality of driven members, each driven member of the plurality of driven members operatively associated with the second portion of corresponding one of the plurality of linkage members of the instrument drive unit, wherein translation of at least one of the plurality of driven members effects a function of the surgical instrument.

14. The robotic surgical assembly according to claim 13 , wherein rotation of the first elongate member pivots the corresponding one of the plurality of linkage members about the pivot.

15. The robotic surgical assembly according to claim 14 , wherein each first sleeve is threadably mounted on the corresponding first elongate member.

16. The robotic surgical assembly according to claim 15 , wherein the first sleeve has a first camming pin, and the first portion of the corresponding linkage member defines a first slot configured to slidably receive the first camming pin, whereby translation of the first sleeve along the first elongate member causes relative movement of the first camming pin within the first slot.

17. The robotic surgical assembly according to claim 13 , wherein each first elongate member of the plurality of first elongate members includes a pulley operatively coupled to the first actuator, wherein actuation of the first actuator causes rotation of the first elongate member.

18. The robotic surgical assembly according to claim 17 , wherein each second elongate member of the plurality of second elongate members includes a second sleeve translatably mounted on the corresponding second elongate member, the second sleeve operatively associated with the second portion of the corresponding linkage member.

19. The robotic surgical assembly according to claim 18 , wherein the second sleeve has a second camming pin, and the second portion of the corresponding linkage member defines a second slot configured to slidably receive the second camming

Assignees

• Covidien Lp

Inventors

• Grover Simon R
• Fuller Daniel L
• Kilby Charles F

Classifications

• A61B34/00

  Computer-aided surgery; Manipulators or robots specially adapted for use in surgery · CPC title

• A61B34/35

  for telesurgery · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B34/70

  Manipulators specially adapted for use in surgery · CPC title