Hybrid module shipping strap

Patent metadata

Field	Value
Publication number	US-11428306-B2
Application number	US-202016891599-A
Country	US
Kind code	B2
Filing date	Jun 3, 2020
Priority date	Jun 11, 2019
Publication date	Aug 30, 2022
Grant date	Aug 30, 2022

Abstract

A shipping strap for a hybrid module includes a first annular surface, a second annular surface, and a central bore. The first annular surface includes a first orifice for receiving a first fastener for fixing the shipping strap to a hybrid module housing, or receiving a dowel pin for radially positioning the shipping strap relative to the hybrid module housing. The second annular surface includes a second orifice for receiving a second fastener for securing the shipping strap to a rotor for an electric machine to axially position the rotor in the hybrid module housing. In some example embodiments, the shipping strap has a through bore aligned with the central bore, and a lifting element installed in the through bore for installing the hybrid module in a multi-speed transmission. In an example embodiment, the lifting element is installed in the through bore by a threaded connection.

First claim

What is claimed is:

1. A shipping strap for a hybrid module, comprising:
a first partially annular surface including a first orifice for:
receiving a first fastener for fixing the shipping strap to a hybrid module housing; or,
receiving a dowel pin for radially positioning the shipping strap relative to the hybrid module housing;

a second partially annular surface, radially inside of the first partially annular surface and axially offset from the first partially annular surface, comprising a second orifice for receiving a second fastener for securing the shipping strap to a rotor for an electric machine to axially position the rotor in the hybrid module housing;
a central bore arranged for receiving a pilot of the rotor for radially positioning the rotor in the hybrid module housing;
a through bore aligned with the central bore; and,
a lifting element installed in the through bore for installing the hybrid module in a multi-speed transmission.

2. The shipping strap of claim 1 wherein the lifting element is installed in the through bore by a threaded connection.

3. A hybrid module comprising:
the shipping strap of claim 1 ; and,
the hybrid module housing, wherein the first fastener is a bolt and the shipping strap is fixed to the hybrid module housing by the bolt installed in the first orifice and threaded into the hybrid module housing.

4. A hybrid module comprising:
the shipping strap of claim 1 ; and,
the hybrid module housing, wherein the shipping strap is radially positioned relative to the hybrid module housing by the dowel pin installed in the first orifice.

5. The shipping strap of claim 1 wherein:
the first orifice is for receiving the first fastener for fixing the shipping strap to the hybrid module housing; and
the first partially annular surface comprises a third orifice for receiving the dowel pin for radially positioning the shipping strap relative to the hybrid module housing.

6. A hybrid module comprising:
the shipping strap of claim 5 ; and,
the hybrid module housing; wherein:
the first fastener is a bolt;
the shipping strap is fixed to the hybrid module housing by the bolt installed in the first orifice and threaded into the hybrid module housing; and,
the shipping strap is radially positioned relative to the hybrid module housing by the dowel pin installed in the third orifice.

7. A hybrid module comprising:
the shipping strap of claim 5 ; and,
the hybrid module housing; wherein:
the first fastener is a bolt;
the shipping strap is fixed to the hybrid module housing by the bolt installed in the first orifice and threaded into the hybrid module housing; and,
the shipping strap is radially positioned relative to the hybrid module housing by the dowel pin installed in the third orifice.

8. A hybrid module comprising:
the shipping strap of claim 1 ;
the hybrid module housing;
the second fastener; and,
the rotor for the electric machine axially positioned in the hybrid module housing and secured to the shipping strap by the second fastener.

9. The hybrid module of claim 8 further comprising a nut, wherein:
the second fastener is a stud fixed to the rotor; and,
the nut is installed on the stud to secure the rotor to the shipping strap.

10. A hybrid module comprising:
the shipping strap of claim 1 ;
the hybrid module housing; and,
the rotor for the electric machine comprising the pilot installed in the central bore to radially position the rotor in the hybrid module housing.

11. A hybrid module comprising:
a hybrid module housing;
a rotor for an electric machine, comprising a pilot; and,
a shipping strap comprising:
a first partially annular surface comprising a first orifice and a third orifice;
a second partially annular surface, radially inside of the first partially annular surface and axially offset from the first partially annular surface, comprising a second orifice; and,
a central bore; wherein:
the shipping strap is secured to the hybrid module by a first fastener installed in the first orifice;
the shipping strap is secured to the rotor by a second fastener installed in the second orifice;
the shipping strap is radially positioned relative to the hybrid module housing by a dowel pin installed in the third orifice; and,
the rotor is radially positioned in the hybrid module housing by the pilot installed in the central bore.

12. The hybrid module of claim 11 wherein the rotor is axially positioned in the hybrid module housing by the shipping strap.

13. The hybrid module of claim 11 further comprising:
a torque converter fixed to the rotor; and,
a shipping dome fixed to the hybrid module housing for radially and axially positioning the torque converter relative to the hybrid module housing.

14. A shipping strap for a hybrid module, comprising:
a first partially annular surface comprising:
a first orifice for receiving a first fastener for fixing the shipping strap to a hybrid module housing; and
a third orifice for receiving a dowel pin for radially positioning the shipping strap relative to the hybrid module housing;

a second partially annular surface, radially inside of the first partially annular surface and axially offset from the first partially annular surface, comprising a second orifice for receiving a second fastener for securing the shipping strap to a rotor for an electric machine to axially position the rotor in the hybrid module housing; and
a central bore arranged for receiving a pilot of the rotor for radially positioning the rotor in the hybrid module housing.

Assignees

• Schaeffler Technologies Ag

Inventors

• Steinberger Markus
• Ramsey John
• Payne Matthew

Classifications

• B65G23/22

  Arrangements or mountings of driving motors {(B65G23/08 takes precedence)} · CPC title

• F16H57/02 Primary

  Gearboxes; Mounting gearing therein · CPC title

• F16H2057/0093

  Means or measures for transport, shipping or packaging · CPC title

• H02K7/10

  Structural association with clutches, brakes, gears, pulleys or mechanical starters · CPC title

• F16H2057/02047

  Automatic transmissions · CPC title