Shaft coupler

Patent metadata

Field	Value
Publication number	US-11428272-B2
Application number	US-201816195818-A
Country	US
Kind code	B2
Filing date	Nov 19, 2018
Priority date	Nov 19, 2018
Publication date	Aug 30, 2022
Grant date	Aug 30, 2022

Abstract

Briefly, implementations of claimed subject matter relate to methods and devices for coupling a first rotating shaft to a second shaft. In a particular implementation, an end of a plurality of resilient fingers of a resilient structure may be radially displaced to permit positioning of the resilient structure over a first shaft. An inwardly-directed portion of each of the plurality of the resilient fingers of the resilient structure may be secured to a channel located on an inner surface of a second shaft. After securing the resilient structure to the second shaft, the one or more resilient fingers of the resilient structure may be positioned within a slotted ladder ring encircling the first shaft.

First claim

What is claimed is:

1. A resilient structure, comprising:
a ring base configured for fitting around a first shaft; and
a plurality of resilient fingers extending from the ring base in a direction at least substantially parallel to an axis of the ring base, wherein the plurality of resilient fingers are configured, at an end opposite the ring base, for displacement in a radial direction to permit positioning of the end opposite the ring base around a second shaft, and
wherein the plurality of the resilient fingers forms a first circle around the axis of the ring base, the first circle has a first outer surface diameter, and each of the plurality of resilient fingers has an arcuate tab extending away from the ring base in an axial direction directly from and perpendicularly to an inwardly-directed portion, and
wherein the arcuate tabs form a second circle around the axis of the ring base, the second circle having a second outer surface diameter, the first outer surface diameter being larger than the second outer surface diameter.

2. The resilient structure of claim 1 , wherein the plurality of resilient fingers comprise a decreased width, at a location between the ring base and the end opposite the ring base, relative to a width at the end opposite the ring base.

3. The resilient structure of claim 1 , wherein the plurality of resilient fingers are sized in length and width to allow deflection of the plurality of resilient fingers within an elastic range to avoid substantial permanent deformation during the positioning of the end opposite the ring base around the second shaft.

4. The resilient structure of claim 1 , wherein the plurality of resilient fingers are configured for insertion into corresponding slots of a ladder ring.

5. The resilient structure of claim 1 , wherein the plurality of resilient fingers comprise a channel configured to accept a radial portion of a retaining ring.

6. The resilient structure of claim 1 , wherein the displacement comprises displacement in the radial direction of between about 2.0% and about 25.0%, relative to the radius of the ring base, responsive to applying force in the radial direction of between about 0.5 N and about 250.0 N.

7. The resilient structure of claim 1 , wherein the plurality of resilient fingers comprises at least 3 resilient fingers.

8. The resilient structure of claim 1 , wherein the plurality of resilient fingers comprise the inwardly-directed portion, the inwardly-directed portion comprising a ridge for engaging with a channel of an inner surface of the first shaft.

9. A shaft coupler, comprising:
a ring base configured for fitting around an outer surface of a first shaft;
a plurality of resilient fingers extending from the ring base in a direction substantially parallel to an axis of the ring base, wherein the plurality of resilient fingers are configured for displacement to permit positioning around an outer surface of a second shaft;
a ladder ring having arc-shaped slots configured to accept the plurality of resilient fingers; and
a retaining ring configured to engage with one or more features of the plurality of resilient fingers, and
wherein the plurality of the resilient fingers forms a first circle around the axis of the ring base, the first circle, has a first outer surface diameter, and each of the plurality of resilient fingers has an arcuate tab extending in an axial direction from an inwardly-directed portion, and
wherein the arcuate tabs form a second circle around the axis of the ring base, the second circle having a second outer surface diameter, the first outer surface diameter being larger than the second outer surface diameter.

10. The shaft coupler of claim 9 , wherein the plurality of resilient fingers comprises at least 3 resilient fingers.

11. The shaft coupler of claim 9 , wherein the plurality of resilient fingers comprises a region having a reduced width relative to at least one other region of each of the plurality of resilient fingers.

12. The shaft coupler of claim 11 , wherein each finger of the plurality of resilient fingers is configured to permit displacement in a radial direction of between about 2.0% and about 10.0% responsive to applying force in the radial direction of between about 0.5 N and about 250.0 N.

13. The shaft coupler of claim 9 , wherein each finger of the plurality of resilient fingers includes the inwardly-directed portion that curls in a direction towards the ring base at an end opposite the ring base.

14. The shaft coupler of claim 13 , wherein the inwardly-directed portion of each of the plurality of resilient fingers comprises a feature to permit engagement of each finger with a corresponding portion of an inner surface of the first shaft.

15. A method, comprising:
displacing, in a radial direction, a plurality of fingers of a resilient structure so as to permit positioning of the plurality of resilient fingers at an outer surface of a first shaft;
engaging an inwardly-directed portion of the plurality of resilient fingers with a feature located on an inner surface of a second shaft; and
positioning the plurality of fingers of the resilient structure within a slotted ladder ring encircling the first shaft.

16. The method of claim 15 , additionally comprising inserting the first shaft into the second shaft.

17. The method of claim 15 , further comprising: engaging a retaining ring encircling the first shaft with a channel formed at the plurality of fingers of the resilient structure.

18. The method of claim 15 , wherein displacing the plurality of fingers of the resilient structure so as to position the plurality of resilient fingers at the outer surface of the first shaft comprises applying a radially-directed force to at least some of the plurality of resilient fingers of between about 0.5 N and about 250.0 N.

19. The method of claim 18 , wherein displacing the plurality of fingers of the resilient structure comprises displacing the plurality of resilient fingers by an amount of between about 2.0% and about 25.0% of the radius of the resilient structure.

20. The method of claim 15 , wherein positioning the plurality of resilient fingers comprises positioning at least 3 resilient fingers of the resilient structure within corresponding slots of the slotted ladder ring encircling the first shaft.

Assignees

• Bell Helicopter Textron Inc
• Textron Innovations Inc

Inventors

• Olson Eric Stephen
• Hamm Trenton Allen
• Ekstrom Bradford Jeffrey
• Spruce Gregory Alan

Classifications

• Y10T403/7033

  including a lock or retainer · CPC title

• F16D1/0805 Primary

  with radial clamping due to deformation of a resilient body or a body of fluid (F16D1/091 takes precedence; elastic couplings F16D3/80; fluid pressure clutches F16D25/04) · CPC title

• F16D2001/062

  characterised by adaptors where hub bores being larger than the shaft · CPC title

• F16D1/0835

  due to the elasticity of the ring or sleeve · CPC title

• F16D2300/12

  Mounting or assembling · CPC title