Supercritical CO2 cycle for gas turbine engines using powered cooling flow

Patent metadata

Field	Value
Publication number	US-11428162-B2
Application number	US-202016746284-A
Country	US
Kind code	B2
Filing date	Jan 17, 2020
Priority date	Jan 17, 2020
Publication date	Aug 30, 2022
Grant date	Aug 30, 2022

Abstract

Gas turbine engines are described. The gas turbine engines includes a compressor section, a combustor section, a turbine section, and a nozzle section. The compressor section, the combustor section, the turbine section, and the nozzle section define a core flow path that expels through the nozzle section. A cooling duct is provided that is separate from the core flow path. A waste heat recovery system is arranged with a heat rejection heat exchanger arranged within the cooling duct and a blower is arranged within the cooling duct and configured to generate a pressure drop across the heat rejection heat exchanger.

First claim

What is claimed:

1. An aircraft gas turbine engine comprising:
a compressor section;
a combustor section;
a turbine section positioned axially downstream of the combustor section; and
a nozzle section, wherein the compressor section, the combustor section, the turbine section, and the nozzle section define a core flow path that expels through the nozzle section, wherein the compressor section and the turbine section are operably coupled together by a first shaft;
a bypass duct is defined separate from the core flow path; and
a waste heat recovery system is configured within the gas turbine engine, the waste heat recovery system comprising:
a closed-loop bottoming cycle having a compressor and a turbine operably coupled together by a second shaft;
a heat rejection heat exchanger arranged within the bypass duct; and
a blower arranged within the bypass duct and configured to generate a pressure drop across the heat rejection heat exchanger,
wherein a working fluid of the waste heat recovery system passes through the compressor and the turbine of the closed-loop bottoming cycle, and through the heat rejection heat exchanger.

2. The gas turbine engine of claim 1 , wherein the gas turbine engine is a turbofan engine including a fan section having a fan and a fan nozzle, wherein the bypass duct is a fan duct defined between the fan and the fan nozzle.

3. The gas turbine engine of claim 1 , wherein the waste heat recovery system further comprises:
a generator,
wherein the turbine and the compressor of the waste heat recovery system are configured to generate electrical power by driving operation of the generator.

4. The gas turbine engine of claim 1 , wherein the waste heat recovery system is a supercritical CO 2 (sCO 2 ) work recovery cycle system.

5. The gas turbine engine of claim 1 , wherein the blower is arranged upstream of the heat rejection heat exchanger.

6. The gas turbine engine of claim 1 , wherein the blower is arranged downstream of the heat rejection heat exchanger.

7. The gas turbine engine of claim 1 , wherein the blower is powered by a work output of the waste heat recovery system.

8. The gas turbine engine of claim 3 , wherein the blower is operated using electrical power generated by the generator.

9. The gas turbine engine of claim 1 , wherein the waste heat recovery system further comprises:
an output shaft operably coupled and driven by rotation of the turbine of the waste heat recovery system and generate mechanical work.

10. The gas turbine engine of claim 1 , wherein the waste heat recovery system further comprises a recuperating heat exchanger.

11. An aircraft gas turbine engine comprising:
a cooling duct; and
a waste heat recovery system comprising:
a heat rejection heat exchanger thermally connected to a portion of the cooling duct, the heat rejection heat exchanger being a working fluid-to-air heat exchanger;
a recuperating heat exchanger being a working fluid-to-working fluid heat exchanger;
a heat recovery heat exchanger being a working fluid-to-exhaust heat exchanger;
a blower arranged within the cooling duct and configured to create a pressure drop across the heat rejection heat exchanger; and
a working fluid within the waste heat recovery system configured to flow through each of the heat recovery heat exchanger, the recuperating heat exchanger, and the heat rejection heat exchanger,
wherein the waste heat recovery system comprises a closed-loop bottoming cycle including the working fluid therein, the closed-loop bottoming cycle is fluidly separate from a core engine flow path of the gas turbine engine:
a turbine;
a compressor;
a shaft operably coupling the turbine to the compressor, wherein the shaft is separate from a core shaft of the gas turbine engine; and
a generator operably coupled between the turbine and the compressor of the waste heat recovery system,
wherein the turbine and the compressor of the waste heat recovery system are configurated to generate work by driving operation of the generator, and
wherein the blower is driven by electricity generated by the generator.

12. The gas turbine engine of claim 11 , wherein the gas turbine engine is a turbofan engine including a fan section having a fan and a fan nozzle, wherein the cooling duct is a fan duct defined between the fan and the fan nozzle.

13. The gas turbine engine of claim 11 , wherein the gas turbine engine is a turboshaft engine including an inlet scoop and an overboard outlet, wherein the cooling duct is a ram air duct defined between the inlet scoop and the overboard outlet.

14. The gas turbine engine of claim 11 , wherein the working fluid is supercritical CO 2 (sCO 2 ).

15. The gas turbine engine of claim 11 , wherein the blower is arranged upstream of the heat rejection heat exchanger.

16. The gas turbine engine of claim 11 , wherein the blower is arranged downstream of the heat rejection heat exchanger.

17. The gas turbine engine of claim 11 , wherein the blower is powered by a work output of the waste heat recovery system.

18. The gas turbine engine of claim 11 , further comprising:
a compressor section;
a combustor section; and
a turbine section,
wherein the compressor section, the combustor section, the turbine section, and a nozzle section define a core flow path that exhausts through the nozzle section, and
wherein the heat recovery heat exchanger is arranged in the exhaust of the nozzle section.

19. The gas turbine engine of claim 11 , wherein the cooling duct is a bypass duct that is separate from a core flow path of the gas turbine engine, and the blower is located within the bypass duct.

20. An aircraft gas turbine engine comprising:
a compressor section;
a combustor section;
a turbine section positioned axially downstream of the combustor section and configured to drive the compressor section via an engine shaft; and
a nozzle section, wherein the compressor section, the combustor section, the turbine section, and the nozzle section define a core flow path that expels through the nozzle section;
a bypass duct is defined separate from the core flow path; and
a waste heat recovery system is configured within the gas turbine engine, the waste heat recovery system comprising:
a heat recovery heat exchanger configured as a working fluid-to-exhaust heat exchanger;
a heat rejection heat exchanger arranged within the bypass duct; and
a blower arranged within the bypass duct and configured to generate a pressure drop across the heat rejection heat exchanger;
a compressor configured to receive a working fluid of the waste heat recovery system after exiting the heat rejection heat exchanger; and
a turbine configured to drive the compressor via a drive shaft, the turbine configured to receive the working fluid after exiting the heat recovery heat exchanger.

Assignees

• United Technologies Corp
• Raytheon Tech Corp

Inventors

• Staubach Joseph B
• Boucher Amanda J L

Classifications

• F02C9/18

  by bleeding, bypassing or acting on variable working fluid interconnections between turbines or compressors or their stages {(F02C3/113 takes precedence)} · CPC title

• F02C7/141

  of working fluid · CPC title

• F05D2260/213

  by the provision of a heat exchanger within the cooling circuit · CPC title

• F05D2210/12

  gaseous, i.e. compressible · CPC title

• F01K25/103

  Carbon dioxide (F01K25/065 takes precedence) · CPC title