System and method for manufacturing off-axis prepreg material
US-10076883-B2 · Sep 18, 2018 · US
US11426899B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11426899-B2 |
| Application number | US-202016850646-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 16, 2020 |
| Priority date | Nov 14, 2017 |
| Publication date | Aug 30, 2022 |
| Grant date | Aug 30, 2022 |
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A method of arranging, in particular thermoplastic, semi-finished products by using an electronically controlled or regulated placing device for the semi-finished products. The method includes detecting at least one part of an outline of a semi-finished product to be placed, wherein the detecting is carried out by a detection device, determining a target position for the semi-finished product and/or for the placing device for placing the semi-finished product by matching the at least one part of the outline with a placing edge occurring on an underlying surface, and placing the semi-finished product by the placing device using the target position.
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The invention claimed is: 1. A method of arranging semi-finished products by using an electronically controlled or regulated placing device for the semi-finished products, the method comprising: detecting at least one part of an outline of a semi-finished product to be placed, wherein the detecting is carried out by a detection device; determining a target position for the semi-finished product or for the placing device for placing the semi-finished product by matching the at least one part of the outline with a placing edge occurring on an underlying surface; and placing the semi-finished product by the placing device using the target position, wherein the semi-finished product comprises reinforcement fibers, wherein a running direction of the reinforcement fibers is detected by the detection device, and the semi-finished product is sorted out when the detection device detects that gaps between the reinforcement fibers are larger than a predetermined threshold. 2. The method according to claim 1 , wherein the semi-finished product is a flat semi-finished product with an upper side, a bottom side and lateral edges. 3. The method according to claim 2 , wherein the detecting of the at least one part of the outline of the semi-finished product is carried out from a detection viewing direction which is oriented substantially perpendicular to the upper side or to the bottom side. 4. The method according to claim 1 , wherein the target position for the semi-finished product or for the placing device for placing the semi-finished product is determined in such a way that, when placing the semi-finished product gaps are prevented from being formed between the semi-finished product and an already previously placed semi-finished product or an overlapping is prevented between the semi-finished product and an already previously placed semi-finished product. 5. The method according to claim 1 , wherein prior to the detecting of the at least one part of the outline, the semi-finished product is picked up by the placing device. 6. The method according to claim 1 , wherein the semi-finished product is held by the placing device when detecting the at least one part of the outline of the semi-finished product. 7. The method according to claim 1 , wherein a comparison of the detected outline with a saved outline reference range or a comparison of a measurement of the semi-finished product determined from the detected outline with a saved reference measurement range is carried out, and wherein depending on a result of the comparison, either a sorting out of the semi-finished product is carried out when the detected outline of the semi-finished product lies at least in sections beyond the outline reference range or the determined measurement of the semi-finished product lies beyond the reference measurement range, or the semi-finished product is made available for use in a molding process when the detected outline of the semi-finished product lies within the outline reference range or the determined measurement of the semi-finished product lies within the reference measurement range. 8. The method according to claim 1 , wherein the at least one part of the outline is detected relative to at least one reference mark. 9. The method according to claim 1 , wherein the placing device comprises a handling device. 10. The method according to claim 1 , wherein a position or an orientation of the semi-finished product is determined from the detected outline. 11. The method according to claim 10 , wherein the target position for the semi-finished product or for the placing device is determined from the determined position or the determined orientation of the semi-finished product. 12. The method according to claim 1 , wherein the placing device comprises a placing surface for the semi-finished product, and wherein the placing surface forms the underlying surface for placing the semi-finished product. 13. A molding process for the production of a molding part in a molding installation, wherein the molding installation comprises a molding machine and a placing device, the process comprising: carrying out the method according to claim 1 ; inserting at least one semi-finished product, which has been made available for use, into a molding tool of the molding machine; closing the molding tool, whereby the at least one semi-finished product is at least partially situated in a cavity of the molding tool; introducing a liquid molding material into the cavity; at least partially hardening the introduced liquid molding material together with the at least one semi-finished product to form the molding part; opening the molding tool; and removing the molding part from the molding tool. 14. A method of arranging semi-finished products by using an electronically controlled or regulated placing device for the semi-finished products, the method comprising: detecting at least one part of an outline of a semi-finished product to be placed, wherein the detecting is carried out by a detection device; determining a target position for the semi-finished product or for the placing device for placing the semi-finished product by matching the at least one part of the outline with a placing edge occurring on an underlying surface; and placing the semi-finished product by the placing device using the target position, wherein the detection device comprises an optical measuring system and an illumination device, and a spectral distribution of emitted electromagnetic radiation is adapted to an absorption spectrum of the semi-finished product in such a way that a contrast ratio of images captured by the optical measuring system is optimized. 15. A method of arranging semi-finished products by using an electronically controlled or regulated placing device for the semi-finished products, the method comprising: detecting at least one part of an outline of a semi-finished product to be placed, wherein the detecting is carried out by a detection device; determining a target position for the semi-finished product or for the placing device for placing the semi-finished product by matching the at least one part of the outline with a placing edge occurring on an underlying surface; and placing the semi-finished product by the placing device using the target position, wherein during the detection of the at least one part of the outline, the semi-finished product is pressed against a transparent detection surface. 16. The method according to claim 15 , wherein the detection surface is formed separate from a placing surface of the placing device and is arranged at a distance from the placing surface. 17. A device for arranging semi-finished products, comprising: a placing device for the semi-finished products; a detection device configured to detect at least one part of an outline of a semi-finished product to be placed; and an electronic controlling or regulating unit configured to control or regulate the placing device, wherein the controlling or regulating unit is further configured to determine a target position for the semi-finished product or for the placing device by matching the at least one part of the outline with a placing edge occurring on an underlying surface, and to use the target position when controlling or regulating the placing device for placing the semi-finished product, wherein the semi-finished product comprises reinforcement fibers, wherein the detection device is configured to detect a running direction of the reinforcement fibers and gaps between the reinforcement fibers, and the controlling or regulati
compare with thresholds · CPC title
Holding or clamping means for handling purposes (clamping means for the purpose of applying pressure on the parts to be joined, in the area to be joined B29C66/81; work holders in general B25B; devices for holding or positioning work for welding metal B23K37/04) · CPC title
Align box, block with a surface · CPC title
Inserts · CPC title
Measuring, controlling or regulating {(measuring in general G01; controlling or regulating in general G05)} · CPC title
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