Thin-film filter, thin-film filter substrate, method of manufacturing the thin-film filter, method of manufacturing the thin-film filter substrate, MEMS microphone and method of manufacturing the MEMS microphone

Patent metadata

Field	Value
Publication number	US-11425508-B2
Application number	US-202016931660-A
Country	US
Kind code	B2
Filing date	Jul 17, 2020
Priority date	Aug 15, 2019
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A thin-film filter includes thin-film part having a film surface and a rear film surface arranged at the rear side of the film surface, a plurality of through holes, being formed to penetrate the thin-film part from the film surface to the rear film surface, the through holes are formed along by a slanting direction being made an acute angle or an obtuse angle with the film surface, and stripes-formed inner wall surfaces. The stripes-formed inner wall surfaces include stripe-like parts formed along by the slanting direction. The stripes-formed inner wall surfaces are formed inside the respective through holes.

First claim

What is claimed is:

1. A thin-film filter comprising:
a thin-film part having a film surface and a rear film surface arranged at the rear side of the film surface;
a plurality of through holes, being formed to penetrate the thin-film part from the film surface to the rear film surface, the through holes are formed along by a slanting direction being made an acute angle or an obtuse angle with the film surface; and
stripes-formed inner wall surfaces having stripe-like parts formed along by the slanting direction, the stripes-formed inner wall surfaces are formed inside the respective through holes.

2. The thin-film filter according to claim 1 ,
wherein the stripe-like parts are arranged in almost the whole of the inner wall surface of the respective through holes.

3. The thin-film filter according to claim 1 ,
wherein the stripe-like parts are formed in the length longer than 80% of a film thickness being a thickness of the thin-film part.

4. A thin-film filter comprising:
a thin-film part having a film surface and a rear film surface arranged at the rear side of the film surface;
a plurality of through holes, being formed to penetrate the thin-film part from the film surface to the rear film surface, the through holes are formed along by a slanting direction being made an acute angle or an obtuse angle with the film surface; and
protrusions-formed inner wall surfaces including projecting parts protruding along by an intersecting direction intersecting with the slanting direction, the protrusions-formed inner wall surfaces are formed inside the respective through holes.

5. A thin-film filter comprising:
a laminated structure which a first filter and a second filter are piled up;
wherein the first filter comprises a first film surface, a first rear film surface, being arranged at the rear side of the first film surface, and a plurality of first through holes, which penetrate from the first film surface to the first rear film surface, and being formed along by a first slanting direction being made an acute angle or an obtuse angle with the first film surface,
wherein the second filter comprises a second film surface, a second rear film surface, being arranged at the rear side of the second film surface, and a plurality of second through holes, which penetrate from the second film surface to the second rear film surface, and being formed along by a second slanting direction being made an acute angle or an obtuse angle with the second film surface,
wherein the thin-film filter comprises a plurality of serial through holes, which the first through holes and the second through holes are respectively connected from the first film surface of the first filter to the second film surface or the second rear film surface of the second filter,
wherein the serial through holes comprise protrusions-formed inner wall surfaces having projecting parts which protrude along by an intersecting direction intersecting with the first slanting direction and the second slanting direction.

6. The thin-film filter according to claim 5 ,
wherein the laminated structure is a structure which the first filter and the second filter are piled up so that the first slanting direction is corresponding to the second slanting direction.

7. The thin-film filter according to claim 5 ,
wherein the laminated structure is a structure which the first filter and the second filter are piled up so that the first slanting direction is different from the second slanting direction.

8. The thin-film filter according to claim 5 , further comprising:
first stripes-formed inner wall surfaces having first stripe-like parts formed along by the first slanting direction, the first stripes-formed inner wall surfaces are formed inside the first through holes of the respective serial through holes; and
second stripes-formed inner wall surfaces having second stripe-like parts formed along by the second slanting direction, the second stripes-formed inner wall surfaces are formed inside the second through holes of the respective serial through holes.

9. A thin-film filter substrate comprising:
a base substrate having a base surface; and
a thin-film filter, being formed on the base surface of the base substrate,
wherein the thin-film filter comprises a thin-film part having a film surface and a rear film surface arranged at the rear side of the film surface, a plurality of through holes, being formed to penetrate the thin-film part from the film surface to the rear film surface, the through holes are formed along by a slanting direction being made an acute angle or an obtuse angle with the film surface, and stripes-formed inner wall surfaces having stripe-like parts formed along by the slanting direction, the stripes-formed inner wall surfaces are formed inside the respective through holes.

10. The thin-film filter substrate according to claim 9 , further comprising:
a peeling-off adhesive layer capable of being peeled off,
wherein the peeling-off adhesive layer is formed on the base surface,
wherein the thin-film filter is formed on the peeling-off adhesive layer.

11. A thin-film filter substrate comprising:
a base substrate having a base surface; and
a thin-film filter, being formed on the base surface of the base substrate,
wherein the thin-film filter comprises a thin-film part having a film surface and a rear film surface arranged at the rear side of the film surface, a plurality of through holes, being formed to penetrate the thin-film part from the film surface to the rear film surface, the through holes are formed along by a slanting direction being made an acute angle or an obtuse angle with the film surface, and protrusions-formed inner wall surfaces including projecting parts protruding along by an intersecting direction intersecting with the slanting direction, the protrusions-formed inner wall surfaces are formed inside the respective through holes.

12. The thin-film filter substrate according to claim 11 , further comprising:
a peeling-off adhesive layer capable of being peeled off,
wherein the peeling-off adhesive layer is formed on the base surface,
wherein the thin-film filter is formed on the peeling-off adhesive layer.

13. A method of manufacturing a thin-film filter comprising:
a peeling-off adhesive layer forming step of forming a peeling-off adhesive layer, capable of being peeled off, on a base substrate;
a thin-film filter forming step of forming a thin-film filter on the peeling-off adhesive layer; and
a thin-film filter peeling-off step of peeling off the thin-film filter from the peeling-off adhesive layer of a thin-film filter substrate, which the peeling-off adhesive layer and the thin-film filter are formed by performing the peeling-off adhesive layer forming step and the thin-film filter forming step,
wherein the thin-film filter forming step comprises a resin layer forming step of forming a resin layer on the peeling-off adhesive layer of the base substrate, and a through hole forming step of forming through holes which penetrate from a front surface to a rear surface of the resin layer, so that stripes-formed inner wall surfaces, having stripe-like parts being formed along by a slanting direction being made an acute angle or an obtuse angle with the surface of the resin layer, are formed.

14. The method of manufacturing a thin-film filter according to claim 13 ,
wherein the thin-film filter forming step further comprises a metal layer forming step of forming a metal layer on the surface of the resin layer,
a resist pattern forming step of forming a resist pattern, which a plurality of hole parts are formed, on the metal layer

Assignees

• Sae Magnetics Hk Ltd

Inventors

• Take Hiroshi
• Shiraishi Masashi
• Kobayashi Toyotaka
• Yoshida Makoto
• Binarao Anthony Reymund Melad
• Heng Cheng Bu

Classifications

• H04R19/005

  using semiconductor materials · CPC title

• B01D39/16

  of organic material, e.g. synthetic fibres · CPC title

• H04R31/00 Primary

  Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor {(manufacture of microstructural arrangements of deformable or non-deformable structures in general B81C1/00182)} · CPC title

• H04R2201/003

  Mems transducers or their use · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title