Modular power converter

Patent metadata

Field	Value
Publication number	US-11424688-B2
Application number	US-201917261134-A
Country	US
Kind code	B2
Filing date	Jul 22, 2019
Priority date	Jul 31, 2018
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A modular power converter with wide-bandgap semiconductors, in particular SiC semiconductors. The modular power converter has at least two base units. The base units are connected together on the input side, and each base unit has an input circuit on the input side and an output circuit on the output side. The input circuit and the output circuit are each formed by the wide-bandgap semiconductors arranged in a B6-bridge circuit. An intermediate circuit capacitor is connected in parallel with the input circuit and the output circuit forming an intermediate circuit. The input circuits of the base units or a sub-quantity of the base units are arranged in a series circuit. At least one inductor is arranged between each pair of input circuits.

First claim

What is claimed is:

1. A modular power converter comprising:
at least two basic units, each of the at least two basic units comprising an input side having an input circuit, and an output side having an output circuit said at least two basic units connected to one another on the input sides, said input circuits of the at least two basic units or a subset of the at least two basic units being arranged in a series circuit, each of the input circuits and output circuits comprising wide-bandgap semiconductors in a B6 bridge circuit configuration;
an intermediate circuit in each of the at least two basic units, each said intermediate circuit comprising an intermediate circuit capacitor connected in parallel to both the input circuit and output circuit and connecting the input circuit to the output circuit;
an inductor arranged between two input circuits;
a first connection between a first phase of the input circuit of a first one of the at least two basic units and a first phase of the input circuit of a second one of the at least two basic units;
a second connection between a second phase of the input circuit of the first one of the at least two basic units and a second phase of the input circuit of the second one of the at least twoc basic units; and
a further said inductor, the first connection comprising one of the inductors, and the second connection comprising the further one of the inductors;
further comprising resistors functioning has braking choppers and connected to a third phase of each of the at least two basic units in one-to-one correspondence.

2. The modular power converter of claim 1 , wherein a further subset of the at least two basic units or the input circuits of a further subset of the at least two basic units are connected in parallel.

3. The modular power converter of claim 1 , wherein each of the at least two basic units comprises a cooling unit electrically insulated against the wide-bandgap semiconductors.

4. The modular power converter of claim 1 , wherein the input circuits of the at least two basic units are arranged in a series circuit on a direct voltage side.

5. The modular power converter of claim 1 , wherein the output circuits of the at least two basic units are connected to different winding systems of a motor.

6. The modular power converter of claim 1 , wherein the wide-bandgap semiconductors are embodies as SiC semiconductors and have a blocking voltage of 1700V.

7. A vehicle comprising:
a drive comprising a modular power converter, said modular power converter comprising at least two basic units, each of the at least two basic units comprising an input side having an input circuit, and an output side having an output circuit, said at least two basic units connected to one another on the input sides, said input circuits of the at least two basic units or a subset of the at least two basic units being arranged in a series circuit, each of the input circuits and output circuits comprising wide-bandgap semiconductors in a B6 bridge circuit configuration, an intermediate circuit in each of the at least two basic units, each said intermediate circuit comprising an intermediate circuit capacitor connected in parallel to both the input circuit and output circuit and connecting the input circuit to the output circuit, an inductor arranged between two input circuits, a first connection between a first phase of the input circuit of a first one of the at least two basic units and a first phase of the input circuit of a second one of the at least two basic units, and a second connection between a second phase of the input circuit of the first one of the at least two basic units and a second phase of the input circuit of the second one of the at least two basic units;
a current collector configured to supply electrical energy to the input circuits of the modular power converter from a catenary,
wherein the modular power converter includes a further said inductor, the first connection comprising one of the inductors, and the second connection comprising the further one of the inductors;
wherein the modular power converter includes resistors functioning as braking choppers and connected to a third phase of each the at least two basic units in one-to-one correspondence.

8. The vehicle of claim 7 , wherein a further subset of the at least two basic units or the input circuits of a further subset of the at least two basic units are connected in parallel.

9. The vehicle of claim 7 , wherein each of the at least two basic units comprises a cooling unit electrically insulated against the wide-bandgap semiconductors.

10. The vehicle of claim 7 , wherein the input circuits of the at least two basic units are arranged in a series circuit on a direct voltage side.

11. The vehicle of claim 7 , wherein the output circuits of the at least two basic units are connected to different winding systems of a motor.

12. The vehicle of claim 7 , wherein the wide-bandgap semiconductors are embodies as SiC semiconductors and have a blocking voltage of 1700V.

13. The vehicle of claim 7 , wherein the vehicle is a rail vehicle.

14. A modular power converter, comprising:
at least two basic units, each of the at least two basic units comprising an input side having an input circuit, and an output side having an output circuit, said at least two basic units connected to one another on the input sides, said input circuits of the at least two basic units or a subset of the at least two basic units being arranged in a series circuit, each of the input circuits and output circuits comprising wide-bandgap semiconductors in a B6 bridge circuit configuration; an intermediate circuit in each of the at least two basic units, each said intermediate circuit comprising an intermediate circuit capacitor connected in parallel to both the input circuit and output circuit and connecting the input circuit to the output circuit; an inductor arranged between two input circuits;
a first connection between a first phase of the input circuit of a first one of the at least two basic units and a first phase of the input circuit of a second one of the at least two basic units;
a second connection between a second phase of the input circuit of the first one of the at least two basic units and a second phase of the input circuit of the second one of the at least two basic units; and
further comprising resistors functioning as braking choppers and connected to a third phase of each the at least two basic units in one-to-one correspondence.

15. A vehicle, comprising;
a drive comprising a modular power converter, said modular power converter comprising at least two basic units, each of the at least two basic units comprising an input side having an input circuit, and an output side having an output circuit, said at least two basic units connected to one another on the input sides,
said input circuits of the at least two basic units or a subset of the at least two basic units being arranged in a series circuit,
each of the input circuits and output circuits comprising wide-bandgap semiconductors in a B6 bridge circuit configuration,
an intermediate circuit in each of the at least two basic units, each said intermediate circuit comprising an intermediate circuit capacitor connected in parallel to both the input circuit and output circuit and connecting the input circuit to the output circuit,
an inductor arranged between two input circuits,
a first connection between a first phase of the input circuit of a first one of the at least two basic units and a first phase of the input circuit of a second one of the at least two basic units, and a second co

Assignees

• Siemens Ag

Inventors

• Bakran Mark-Matthias
• Böhmer Jürgen
• Helsper Martin
• Krafft Eberhard Ulrich
• Laska Bernd
• Nagel Andreas
• Schönewolf Stefan Hans Werner
• Weigel Jan

Classifications

• Y02T10/64

  Electric machine technologies in electromobility · CPC title

• H02M5/4585

  having a rectifier with controlled elements · CPC title

• B60L15/007 Primary

  Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• H02M5/458 Primary

  using semiconductor devices only · CPC title