Rotor

Patent metadata

Field	Value
Publication number	US-11424651-B2
Application number	US-201816637530-A
Country	US
Kind code	B2
Filing date	Sep 3, 2018
Priority date	Sep 8, 2017
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A rotor that includes a shaft; a rotor core that is attached to the shaft and that is configured of a plurality of electric steel plates that are stacked; and a permanent magnet that is embedded in the rotor core, wherein: a coolant supply port that supplies a coolant to the rotor core is provided in the shaft, and at least two electric steel plates of the plurality of electric steel plates each include a first portion that has a first thickness in a rotational axis direction and a second portion that has a second thickness in the rotational axis direction, which is thinner than the first portion, the second portion extending in a radial direction and configuring a flow path through which the coolant supplied from the coolant supply port of the shaft flows.

First claim

The invention claimed is:

1. A rotor comprising:
a shaft;
a rotor core that is attached to the shaft and that is configured of a plurality of electric steel plates that are stacked; and
a permanent magnet that is embedded in the rotor core, wherein:
a coolant supply port that supplies a coolant to the rotor core is provided in the shaft, and
at least two electric steel plates of the plurality of electric steel plates each include:
a first portion that has a first thickness in a rotational axis direction,
a second portion that has a second thickness in the rotational axis direction, which is thinner than the first portion, the second portion extending in a radial direction and configuring a flow path through which the coolant supplied from the coolant supply port of the shaft flows, and
a notch that is provided so as to be continuous with the second portion of one of the electric steel plates and continuous with a shaft insertion hole in which the shaft is inserted and configures a flow path in the rotational axis direction, and
a plurality of the electric steel plates provided with the second portion and the notch are laminated so as to be continuous with one side and the other side in the rotational axis direction with respect to the coolant supply port.

2. The rotor according to claim 1 , wherein the second portion of the at least two electric steel plate is formed to have a groove shape by pressing the at least two electric steel plate in a thickness direction.

3. The rotor according claim 1 , wherein
the permanent magnet includes a plurality of permanent magnets that are provided along a circumferential direction of the rotor core when viewed in the rotational axis direction, and
a plurality of the second portions of the at least two electric steel plates are provided in accordance with a plurality of poles that are formed by the plurality of permanent magnets when viewed in the rotational axis direction.

4. The rotor according to claim 3 , wherein the plurality of the second portions that are provided in the at least two electric steel plates have a same shape as each other when viewed in the rotational axis direction and the second thickness of each second portion in the rotational axis direction is mutually the same.

5. The rotor according to claim 1 , wherein
the second portion is provided so as to extend in a radial direction from the shaft insertion hole to a coolant outlet of the plurality of electric steel plates when viewed in the rotational axis direction.

6. The rotor according to claim 5 , wherein
the second portion is provided so as to extend in the radial direction from the notch to the coolant outlet of the plurality of electric steel plates when viewed in the rotational axis direction.

7. The rotor according to claim 6 , wherein
the plurality of electric steel plates that are stacked include a plurality of first electric steel plates that are not provided with the second portion and a plurality of second electric steel plates that are provided with the second portion,
at least two second electric steel plates of the plurality of second electric steel plates are configured so as to overlap with the coolant supply port of the shaft when viewed in the radial direction, and
the notches of the plurality of second electric steel plates that are stacked configure a flow path for the coolant along the rotational shaft direction, the flow path being in communication with the second portions of the plurality of second electric steel plates.

8. The rotor according to claim 5 , wherein
the plurality of electric steel plates include a magnet insertion hole in which the permanent magnet is inserted and a coolant hole that is provided on the shaft insertion hole side of the magnet insertion hole and that configures a flow path for the coolant along the rotational axis direction, the coolant hole serving as the coolant outlet, and
the second portion is provided so as to extend from the shaft insertion hole to the coolant hole of the plurality of electric steel plates when viewed in the rotational axis direction.

9. The rotor according to claim 5 , wherein
the plurality of electric steel plates include a magnet insertion hole in which the permanent magnet is inserted, and
the second portion is provided so as to extend from the shaft insertion hole to the magnet insertion hole of the plurality of electric steel plate when viewed in the rotational axis direction.

10. The rotor according to claim 1 , wherein
the electric steel plates include a plurality of first electric steel plates that are not provided with the second portion and a plurality of second electric steel plates that are provided with the second portion, and
the plurality of second electric steel plates that are provided with the second portion are disposed near a center in a direction along the rotational axis direction, among the plurality of electric steel plates that are stacked.

Assignees

• Aisin Corp
• Aisin Seiki

Inventors

• Ikemoto Masayuki
• Komaki Takefumi
• Miyaji Tsuyoshi
• Takeuchi Takamasa
• Tsuda Teppei

Classifications

• H02K9/19

  for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil · CPC title

• H02K1/2766 Primary

  having a flux concentration effect · CPC title

• H02K1/27

  Rotor cores with permanent magnets · CPC title

• H02K1/32 Primary

  with channels or ducts for flow of cooling medium · CPC title

• H02K1/276

  Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title