Light converting device with confined light converter

Patent metadata

Field	Value
Publication number	US-11420557-B2
Application number	US-201916276984-A
Country	US
Kind code	B2
Filing date	Feb 15, 2019
Priority date	Feb 20, 2018
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A light converting device comprising: a light converter with a light entrance surface and a light emission surface, wherein the light converter is arranged to convert laser light scanned over the light entrance surface to converted light, wherein a peak emission wavelength of the converted light is in a longer wavelength range than a laser peak emission wavelength of the laser light, a confinement structure enclosing the light converter, wherein the confinement structure is arranged to preserve a geometric shape of the light converter in case of a mechanical failure of the light converter. A laser-based light source comprising such a light converting device and a vehicle headlight comprising such a laser-based light source.

First claim

What is claimed is:

1. A light converting device comprising:
a light converter with a light entrance surface and a light emission surface, the light converter arranged to convert laser light scanned over the light entrance surface to converted light with a peak emission wavelength of the converted light in a longer wavelength range than a laser peak emission wavelength of the laser light, and
a confinement structure having a geometric shape approximately matching the geometric shape of the light converter and defining a gap between the confinement structure and the light emission surface of the light converter, the confinement structure to surround and limit lateral shifts of the light converter and to preserve a geometric shape of the light converter in case of a mechanical failure of the light converter.

2. The light converting device according to claim 1 , wherein the light converter is characterized by a thickness d perpendicular to the light entrance surface, wherein the confinement structure is arranged to keep a broken piece of the light converter with the thickness d perpendicular to the light entrance surface at a position of the mechanical failure of the light converter.

3. The light converting device according to claim 1 , wherein the confinement structure is arranged such that there is a width g of a gap between the confinement structure and the light entrance surface or of the gap between the confinement structure and the light emission surface, wherein the width g of the gap perpendicular to the light entrance surface or the light emission surface is less than 2 μm.

4. The light converting device according to claim 3 , wherein the gap is arranged such that there is a mechanical contact but no optical contact between the confinement structure and the light entrance surface or between the confinement structure and the light emission surface.

5. The light converting device according to claim 1 , wherein the confinement structure comprises a substrate and a confinement cover, wherein the light converter is confined between the substrate and the confinement cover.

6. The light converting device according to claim 5 , wherein the substrate is transparent in the wavelength range comprising the laser peak emission wavelength, wherein the light entrance surface is arranged next to the substrate, wherein the light emission surface is different from the light entrance surface, and wherein the light emission surface is arranged next to a surface of the confinement cover.

7. The light converting device according to claim 6 , wherein the substrate is in mechanical contact but not in optical contact to the light entrance surface.

8. The light converting device according to claim 6 , wherein the confinement cover is in mechanical contact but not in optical contact to the light emission surface.

9. The light converting device according to claim 5 , wherein the substrate is coupled to a reflective structure, wherein the reflective structure is arranged to reflect laser light received via the light entrance surface of the light converter and converted light to the light emission surface.

10. The light converting device according to claim 1 , comprising a failure sensor, wherein the failure sensor is arranged to detect a damage of the confinement structure.

11. The light converting device according to claim 10 , wherein the confinement structure comprises a substrate and a confinement cover, wherein the light converter is confined between the substrate and the confinement cover, and wherein the failure sensor is arranged to detect a relative movement of the confinement cover with respect to the substrate.

12. A laser-based light source comprising:
a light converting device according to claim 1 , and
a laser adapted to emit the laser light.

13. The laser-based light source according to claim 12 ,
wherein the light converting device comprises a failure sensor, wherein the failure sensor is arranged to detect a damage of the confinement structure,
wherein the confinement structure comprises a substrate and a confinement cover, wherein the light converter is confined between the substrate and the confinement cover, and wherein the failure sensor is arranged to detect a relative movement of the confinement cover with respect to the substrate,
the laser-based light source further comprising a failure detector,
wherein the failure detector is coupled with the failure sensor,
wherein the failure detector is arranged to generate a control signal upon detection of the damage of the confinement structure, and
wherein the laser-based light source is arranged to switch off the laser upon detection of the control signal during operation of the laser-based light source.

14. A vehicle headlight comprising a laser-based light source according to claim 12 .

15. The light converting device of claim 1 , wherein the confinement structure improves the safety of the light converting device.

16. The light converting device of claim 1 , wherein the gap is less than 3 μm.

17. The light converting device of claim 1 , wherein the gap is less than 2 μm.

18. The light converting device of claim 1 , wherein the gap is less than 1 μm.

19. The light converting device of claim 1 , wherein the gap comprises micro-gaps.

20. The light converting device of claim 1 , wherein the gap creates optical decoupling between the light converter and the confinement structure.

Assignees

• Lumileds Holding Bv
• Lumileds Llc

Inventors

• Hechtfischer Ulrich
• Helling Florian

Classifications

• F21S41/176

  Light sources where the light is generated by photoluminescent material spaced from a primary light generating element · CPC title

• H01S5/40

  Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30 (H01S5/50 takes precedence) · CPC title

• F21K9/64

  using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer · CPC title

• F21S41/192

  Details of lamp holders, terminals or connectors · CPC title

• F21S41/16

  Laser light sources · CPC title