3D printing system

Patent metadata

Field	Value
Publication number	US-11420394-B2
Application number	US-201716086199-A
Country	US
Kind code	B2
Filing date	Feb 16, 2017
Priority date	Mar 23, 2016
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A 3D printing system comprises a 3D printing arrangement operable to print a 3D object, a processing unit operable to analyse images captured by an infra-red camera to detect the state of the object being printed, a substrate upon which the 3D printed object is adhered during the 3D printing process; and an infra-red light source arranged to illuminate the substrate in such a manner so as to cause total internal reflection of the infra-red light to occur in the substrate when the 3D object is not adhered to the substrate, wherein the infra-red camera is arranged to view the surface of the substrate opposite to that which the 3D object is printed upon so that the camera may capture images of the 3D object when it is correctly adhered to the substrate; and the processing unit is operable to analyses the captured images to detect whether the 3D object is correctly adhered to the substrate.

First claim

The invention claimed is:

1. A 3D printing system, the system comprising:
a 3D printing arrangement operable to print a 3D object;
a processing unit operable to analyse images captured by an infra-red camera to detect the state of the object being printed;
a substrate upon which the 3D printed object is adhered during the 3D printing process; and
an infra-red light source arranged to illuminate the substrate in such a manner so as to cause total internal reflection of the infra-red light to occur in the substrate, effectively trapping the infra-red light within the substrate when the 3D object is not adhered to the substrate; wherein
when the 3D printed object, which has a different refractive index to surrounding air, is correctly adhered to the substrate that has a different refractive index to surrounding air, causing the light to be reflected at a different angle not satisfying an angular requirement for total internal reflection to occur and so allowing the light to be detected by the infra-red camera;
the infra-red camera is arranged to view the surface of the substrate opposite to that which the 3D object is printed upon so that the camera may capture images of the 3D object when it is correctly adhered to the substrate, and
the processing unit is operable to analyses the captured images to detect whether the 3D object is correctly adhered to the substrate.

2. A 3D printing system according to claim 1 , comprising an array of infra-red cameras operable to capture images of the 3D object being printed by the 3D printing arrangement.

3. A 3D printing system according to claim 2 , wherein the processing unit is configured to use the analysis of images of the 3D object captured by the array of infra-red cameras to identify errors in the 3D printing process.

4. A 3D printing system according to claim 2 , wherein the processing unit is configured to use the analysis of images of the 3D object captured by the array of infra-red cameras to identify completion of the 3D printing process.

5. A 3D printing system according to claim 2 , wherein the infra-red cameras are configured to capture stereoscopic images.

6. A 3D printing system according to claim 2 , wherein the analysis of the captured images comprises a comparison of captured images to a model of the 3D object.

7. A 3D printing system according to claim 6 , wherein the model of the 3D object is a model of a partially-completed 3D object.

8. A 3D printing system according to claim 6 , wherein the analysis of the captured images comprises comparing captured images to printing instructions for printing the 3D object.

9. A 3D printing system according to claim 1 , wherein if an error in the 3D printing process is identified the 3D printing process is restarted.

10. A 3D printing system according to claim 2 , wherein operating parameters of the 3D printing arrangement are adjusted in response to the analysis of the captured images.

11. A non-transitory, computer-readable storage medium which stores computer software, which when executed by a computer, causes the computer to carry out actions, comprising:
printing a portion of a 3D object using a 3D printer;
providing a substrate upon which the 3D printed object is adhered during the 3D printing process; and
arranging an infra-red light source to illuminate the substrate in such a manner so as to cause total internal reflection of the infra-red light to occur in the substrate, effectively trapping the infra-red light within the substrate when the 3D object is not adhered to the substrate; wherein
when the 3D printed object, which has a different refractive index to surrounding air, is correctly adhered to the substrate that has a different refractive index to surrounding air, causing the light to be reflected at a different angle not satisfying an angular requirement for total internal reflection to occur and so allowing the light to be detected by the infra-red camera;
viewing the surface of the substrate opposite to that which the 3D object is printed upon with an infra-red camera so that the camera may capture images of the 3D object when it is correctly adhered to the substrate, and
analysing the captured images to detect whether the 3D object is correctly adhered to the substrate.

Assignees

• Sony Interactive Entertainment Inc

Inventors

• Starkey Robert Christopher
• Bangdiwala Rohan Pankaj

Classifications

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• G06T2207/30108

  Industrial image inspection · CPC title

• B33Y50/02 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B29C64/106

  using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material · CPC title

• B29C64/393 Primary

  for controlling or regulating additive manufacturing processes · CPC title