Reactor arrangement and method for pre-hydrolysis of biomass material

Patent metadata

Field	Value
Publication number	US-11420180-B2
Application number	US-201816759503-A
Country	US
Kind code	B2
Filing date	Oct 30, 2018
Priority date	Oct 31, 2017
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A reactor arrangement for pre-hydrolysis of biomass material. The reactor arrangement comprises a reactor vessel arranged substantially horizontally, wherein the vessel comprises an inlet for receiving the biomass material arranged at an upper portion of the vessel. The inlet may be arranged at a first longitudinal end of the vessel. The vessel may furthermore comprise an outlet at a second longitudinal end of the vessel. The reactor arrangement further comprises a set of steam injection orifices arranged to inject or supply steam into the reactor vessel. The set of steam injection orifices comprises at least two orifices arranged below the inlet at a distance from each other. The at least two orifices may be arranged at a distance from each other in the lateral direction of the reactor vessel. Furthermore, a method for pre-hydrolysis treatment of biomass in a substantially horizontal reactor vessel is provided.

First claim

The invention claimed is:

1. A reactor arrangement for pre-hydrolysis of biomass material,
comprising a reactor vessel arranged substantially horizontally,
wherein said vessel comprises an inlet for receiving said biomass material, said inlet being arranged at a first longitudinal end of the vessel at an upper portion thereof,
wherein said vessel comprises an outlet at a second longitudinal end of the vessel,
wherein said arrangement further comprises a set of steam injection orifices provided in through holes in the reactor vessel wall and arranged to inject steam into said vessel, said set of steam injection orifices comprising at least two orifices arranged below said inlet at a distance from each other in the circumferential direction of the reactor vessel.

2. Reactor arrangement according to claim 1 , wherein at least two of said steam injection orifices are arranged below said inlet and at a distance from each other in the longitudinal direction of the vessel.

3. Reactor arrangement according to claim 1 , wherein said set of steam injection orifices comprises at least three orifices distributed in a plane crossing said reactor vessel along part of the circumference of the vessel.

4. Reactor arrangement according to claim 3 , wherein said plane is perpendicular to the longitudinal direction of the vessel.

5. Reactor arrangement according to claim 3 wherein said plane forms an acute angle with the longitudinal direction of the vessel.

6. Reactor arrangement according to claim 1 , wherein at least two of said steam injection orifices have different diameters.

7. Reactor arrangement according to claim 6 , wherein at least one steam injection orifice arranged at a vertical position lower than at least one other steam injection orifice has a greater diameter than said other orifice.

8. Reactor arrangement according to claim 1 , wherein the vessel has a diameter of at least 1 m or at least 2 m.

9. Reactor arrangement according to claim 1 , further comprising at least one additional set of steam injection orifices arranged downstream of said set of orifices, said additional set of orifices comprising at least two steam injection orifices.

10. Reactor arrangement according to claim 9 , wherein the at least one additional set of steam injection orifices is arranged less than 2 m downstream of said inlet, and preferably less than 1 m downstream of said inlet.

11. Reactor arrangement according to claim 1 , further comprising a charging device comprising a substantially vertically arranged pipe connected to said inlet, and a plug screw feeder connected to an upper portion of said pipe for feeding pressurized biomass material thereto.

12. Reactor arrangement according to claim 1 , further comprising a conveyor screw arranged inside vessel, said screw extending substantially along the length of the vessel.

13. Reactor arrangement according to claim 1 , further comprising a discharge device connected to said outlet.

14. Reactor arrangement according to claim 1 , wherein said reactor vessel is substantially cylindrical.

15. Method for pre-hydrolysis treatment of biomass material in an elongated substantially horizontal reactor vessel, wherein said reactor vessel comprises an inlet for receiving said biomass material arranged at an upper portion of said vessel, and an outlet, said method comprising
supplying biomass to said vessel via said inlet;
adding steam into the reactor vessel below said inlet at two or more positions provided in through holes in the reactor vessel wall and being at a distance from each other in the circumferential direction of the reactor vessel; and
discharging the treated biomass from said outlet.

Assignees

• Valmet Oy

Inventors

• Lambert Francois
• Carlsson Johan
• Boman Rolf
• Pettersson Patrik

Classifications

• B01J2219/182

  horizontal · CPC title

• D21C1/02

  with water or steam · CPC title

• B01J19/20 Primary

  in the form of helices, e.g. screw reactors · CPC title

• D21C1/04

  with acid reacting compounds · CPC title

• B01J4/002

  Nozzle-type elements (nozzle-type reactors B01J19/26) · CPC title