Thread form for bone screw

Patent metadata

Field	Value
Publication number	US-11419652-B2
Application number	US-201916395409-A
Country	US
Kind code	B2
Filing date	Apr 26, 2019
Priority date	Apr 26, 2019
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

A bone screw including a head portion, a neck portion, and a shaft portion is provided. The shaft portion includes a first end, an opposite second end, a helical thread form, and a shank. The first end of the shaft portion is attached to the neck portion, and the helical thread form extends around the shank between the first end and the second end. The thread form terminates at a thread-termination surface adjacent the first end of the shaft portion, where the thread-termination surface affords an abrupt transition into the shank.

First claim

What is claimed is:

1. A unitary bone screw comprising:
a trailing end, an opposite leading end, and a central axis extending through the trailing end and the leading end;
a head portion extending from the trailing end toward the leading end;
a neck portion attached to the head portion and extending from the head portion toward to the leading end; and
a shaft portion attached to the neck portion and extending from the neck portion to the leading end, the shaft portion including a first end, an opposite second end, a helical thread form, and a shank, the first end being attached to the neck portion, the second end being collocated with the leading end, and the helical thread form extending around the shank between the first end and the second end;
wherein the helical thread form includes a first crest and a thread-termination surface, wherein the helical thread form terminates at the thread-termination surface, wherein the first crest and the thread-termination surface are located adjacent the first end of the shaft portion, wherein the thread-termination surface includes a flattened first surface portion that extends inwardly toward the shank from adjacent a maximum diameter of the first crest, wherein the flattened first surface portion resides in a first plane parallel to the central axis and spaced apart from the shank, and includes a maximum height measured in a direction parallel to the central axis in the first plane, and wherein the thread-termination surface affords an abrupt transition into the shank over less than a half turn of the shaft portion.

2. The bone screw of claim 1 , wherein the first crest of the helical thread form has a first major diameter in a direction perpendicular to the central axis.

3. The bone screw of claim 2 , wherein the thread-termination surface includes a second surface portion in addition to the flattened first surface portion, the flattened first surface portion extending from the first crest to the second surface portion, and the second surface portion transitioning into the shank.

4. The bone screw of claim 3 , wherein the second surface portion includes a curved surface portion.

5. The bone screw of claim 2 , wherein the thread form includes a face facing the head portion, and the face includes a relief cut adjacent the thread-termination surface.

6. The bone screw of claim 2 , wherein the thread form includes a face facing the head portion, and at least a portion of the face is oriented at approximately 90° to the central axis of the bone screw.

7. The bone screw of claim 6 , wherein the thread form includes a third crest with a third major diameter in a direction perpendicular to the central axis, the third crest being positioned adjacent the second end of the shaft portion, the first major diameter and the second major diameter each being greater than the third major diameter.

8. The bone screw of claim 2 , wherein the thread form includes a second crest with a second major diameter in a direction perpendicular to the central axis, the second crest being positioned between the first end and the second end of the shaft portion, and the first major diameter of the first crest being substantially equal to the second major diameter of the second crest.

9. The bone screw of claim 1 , wherein the head portion includes a tool-engaging depression, and the bone screw is insertable into bone via rotational force applied thereto via the tool-engaging depression.

10. A unitary bone screw comprising:
a trailing end, an opposite leading end, and a central axis extending through the trailing end and the leading end;
a head portion extending from the trailing end toward the leading end;
a neck portion attached to the head portion and extending from the head portion toward to the leading end; and
a shaft portion attached to the neck portion and extending from the neck portion to the leading end, the shaft portion including a first end, an opposite second end, a helical thread form, and a shank, the first end being attached to the neck portion, the second end being collocated with the leading end, and the helical thread form extending around the shank between the first end and the second end, the helical thread being continuous about the shank and having a variable height relative to the central axis in a direction perpendicular to the central axis;
wherein the helical thread form includes a first crest and a thread termination surface, wherein the helical thread form terminates at the thread-termination surface, wherein the first crest and the thread-termination surface are located adjacent the first end of the shaft portion, wherein the thread-termination surface includes a flattened first surface portion that extends inwardly toward the shank from adjacent a maximum diameter of the first crest, wherein the flattened first surface portion resides in a first plane parallel to the central axis and spaced apart from the shank, and includes a maximum height measured in a direction parallel to the central axis in the first plane, and wherein the thread-termination surface affords an abrupt transition into the shank over less than a half turn of the shaft portion.

11. The bone screw of claim 10 , wherein the first crest of the helical thread has a first major diameter in a direction perpendicular to the central axis.

12. The bone screw of claim 11 , wherein the thread-termination surface includes a second surface portion in addition to the flattened first surface portion, the flattened first surface portion extending from the first crest to the second surface portion, and the second surface portion transitioning into the shank.

13. The bone screw of claim 12 , wherein the second surface portion includes a curved surface portion.

14. The bone screw of claim 11 , wherein the thread form includes a face facing the head portion, and the face includes a relief cut adjacent the thread-termination surface.

15. The bone screw of claim 11 , wherein the thread form includes a face facing the head portion, and at least a portion of the face is oriented at approximately 90° to the central axis of the bone screw.

16. The bone screw of claim 15 , wherein the thread form includes a third crest with a third major diameter relative to the central axis in a direction perpendicular to the central axis, the third crest being positioned adjacent the second end of the shaft portion, the first major diameter and the second major diameter each being greater than the third major diameter.

17. The bone screw of claim 11 , wherein the thread form includes a second crest with a second major diameter relative to the central axis in a direction perpendicular to the central axis, the second crest being positioned between the first end and the second end of the shaft portion, and the first major diameter of the first crest being substantially equal to the second major diameter of the second crest.

18. The bone screw of claim 10 , wherein the head portion includes a tool-engaging depression, and the bone screw is insertable into bone via rotational force applied thereto via the tool-engaging depression.

19. A unitary bone screw comprising:
a trailing end, an opposite leading end, and a central axis extending through the trailing end and the leading end;
a head portion extending from the trailing end toward the leading end;
a neck portion attached to the head portion and extending from the head portion toward to the leading end; and
a shaft portion attached to the neck portion and extending from the neck portion to the leading end, the shaft porti

Assignees

• Warsaw Orthopedic Inc

Inventors

• Wickham Jeffrey
• Dace Mark

Classifications

• A61B17/683 Primary

  comprising bone transfixation elements, e.g. bolt with a distal cooperating element such as a nut · CPC title

• A61B17/8625 Primary

  Shanks, i.e. parts contacting bone tissue · CPC title

• A61B17/8685

  comprising multiple separate parts · CPC title

• A61B2017/564

  Methods for bone or joint treatment · CPC title

• A61B17/7062

  Devices acting on, attached to, or simulating the effect of, vertebral processes, vertebral facets or ribs (rib fixation devices A61B17/8076); Tools for such devices · CPC title