Hammertoe implant promoting bony in-growth

Patent metadata

Field	Value
Publication number	US-11419646-B2
Application number	US-201916400225-A
Country	US
Kind code	B2
Filing date	May 1, 2019
Priority date	Dec 3, 2015
Publication date	Aug 23, 2022
Grant date	Aug 23, 2022

Abstract

Joint implants, such as joint implants used for placement in toes to treat hammertoe are described. More particularly, joint implants that include a proximal portion configured to be inserted into a first bone, a distal portion configured to be inserted into a second adjacent bone, and an elongated body positioned between the distal and distal portion is described. The elongated body can define a length and include at least one metal rod extending from the proximal portion to the distal portion and a porous mesh extending along at least a portion of the elongated body length. The porous mesh can be configured to allow for bony in-growth upon implantation, wherein the elongated body defines a generally square cross section and is configured to be inserted into drilled circular holes in the first and second bones. Methods of fusing two adjacent phalanges of a two are also described.

First claim

The claimed invention is:

1. A joint implant extending along a longitudinal axis, comprising:
a proximal portion insertable into a drilled hole disposed in a first bone, the proximal portion having a solid proximal end, the solid proximal end having a proximal cross-sectional size in a plane perpendicular to the longitudinal axis;
a distal portion insertable into a drilled hole disposed in a second bone, the second bone positioned adjacent to the first bone, the distal portion having a solid distal end, the solid distal end having a distal cross-sectional size in the plane perpendicular to the longitudinal axis;
an elongated body extending along the longitudinal axis between the proximal portion and the distal portion, the elongated body defining a hollow interior and an exterior surface, the elongated body including a first metal rod and a second metal rod that each extend substantially along an entire length of the elongated body from the proximal portion to the distal portion, a separation between the first metal rod and the second metal rod being less than the proximal cross-sectional size and less than the distal cross-sectional size, the separation extending in a plane perpendicular to the longitudinal axis proximate a midpoint of the elongated body; and
a metallic porous structure positioned within a portion of the hollow interior of the elongated body and projecting outwardly from the exterior surface of the elongated body such that a plurality of voids created by the metallic porous structure extend from an exterior of the elongated body to the hollow interior of the elongated body.

2. The joint implant of claim 1 , further comprising a first tab extending outwardly from the elongated body, the first tab configured to prohibit the proximal portion from being implanted beyond a specified distance into the drilled hole in the first bone.

3. The joint implant of claim 2 , wherein a spacing between the first tab and the proximal portion differs from a spacing between the first tab and the distal portion.

4. The joint implant of claim 2 , further comprising a second tab extending outwardly from the elongated body, the second tab being positioned on an opposite side of the elongated body from the first tab.

5. The joint implant of claim 4 , wherein:
a spacing between the first tab and the proximal portion equals a spacing between the second tab and the proximal portion; and
a spacing between the first tab and the distal portion equals a spacing between the second tab and the distal portion.

6. The joint implant of claim 4 , wherein the first tab and the second tab each have a generally hemispheric profile.

7. The joint implant of claim 4 , wherein the first tab and the second tab each have a generally triangular profile.

8. The joint implant of claim 1 , wherein the first metal rod is formed integrally with the proximal portion and the distal portion.

9. The joint implant of claim 1 , further comprising a plurality of metal rods that extend substantially along the entire length of the elongated body from the proximal portion to the distal portion, the plurality of metal rods including the first metal rod and the second metal rod.

10. The joint implant of claim 9 , wherein the cross-sectional profile of the elongated body, taken in a plane orthogonal to a longitudinal axis of the elongated body, is generally rectangular.

11. The joint implant of claim 10 , wherein the cross-sectional profile of the elongated body, taken in a plane orthogonal to a longitudinal axis of the elongated body, is generally square.

12. The joint implant of claim 9 , wherein the plurality of metal rods define a perimeter along a length of the elongated body and correspond to a cross-sectional profile of the elongated body.

13. The joint implant of claim 12 , wherein the metallic porous structure is positioned generally between the plurality of metal rods along at least a portion of the length of the elongated body.

14. The joint implant of claim 13 , wherein at least a portion of the metallic porous structure extends outside of the perimeter defined by the metal rods.

15. The joint implant of claim 13 , wherein at least a portion of the metallic porous structure remains within the perimeter defined by the metal rods.

16. The joint implant of claim 1 , wherein:
the solid proximal end of the proximal portion is rounded to ease insertion of the proximal portion into the first bone; and
the solid distal end of the distal portion is rounded to ease insertion of the distal portion into the second bone.

17. The joint implant of claim 1 ; wherein:
the solid proximal end of the proximal portion is shaped to ease insertion of the proximal portion into the first bone; and
the solid distal end of the distal portion is shaped to ease insertion of the distal portion into the second bone.

18. A joint implant extending along a longitudinal axis, comprising:
a proximal portion insertable into a drilled hole disposed in a first bone, the proximal portion having a solid proximal end that is shaped to ease insertion of the proximal portion into the first bone, the solid proximal end having a proximal cross-sectional size in a plane perpendicular to the longitudinal axis;
a distal portion insertable into a drilled hole disposed in a second bone, the second bone positioned adjacent to the first bone, the distal portion having a solid distal end that is shaped to ease insertion of the distal portion into the second bone, the solid distal end having a distal cross-sectional size in the plane perpendicular to the longitudinal axis;
an elongated body extending along the longitudinal axis between the proximal portion and the distal portion, the elongated body defining a hollow interior and an exterior surface, the elongated body being generally rectangular in a cross-section taken orthogonal to a longitudinal axis of the elongated body, the elongated body including a plurality of metal rods that extend substantially along an entire length of the elongated body from the proximal portion to the distal portion, the plurality of metal rods being integrally formed with the proximal portion and the distal portion, a separation between two of the plurality of metal rods being less than the proximal cross-sectional size and less than the distal cross-sectional size, the separation extending in a plane perpendicular to the longitudinal axis proximate a midpoint of the elongated body; and
a porous titanium alloy structured to mimic a porous structure of human cancellous bone, the porous titanium alloy being positioned within a portion of the hollow interior of the elongated body and projecting outwardly from the exterior surface of the elongated body such that a plurality of voids created by the porous titanium alloy extend from an exterior of the elongated body to the hollow interior of the elongated body.

Assignees

• Biomet Mfg Llc

Inventors

• Anderson David M
• Westphal Chad
• Barouk Pierre

Classifications

• A61F2002/30914

  Details of the mesh structure, e.g. disposition of the woven warp and weft wires · CPC title

• A61F2002/4233

  for metatarso-phalangeal joints, i.e. MTP joints · CPC title

• A61F2002/30622

  Implant for fusing a joint or bone material · CPC title

• A61F2/4225

  for feet, e.g. toes · CPC title

• A61B17/7233 Primary

  with special means of locking the nail to the bone · CPC title