Positive electrode active material for lithium secondary batteries, positive electrode for lithium secondary batteries, and lithium secondary battery

Patent metadata

Field	Value
Publication number	US-11417879-B2
Application number	US-201716328657-A
Country	US
Kind code	B2
Filing date	Aug 31, 2017
Priority date	Aug 31, 2016
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

The present invention relates to a positive electrode active material for a lithium secondary battery, including a lithium composite metal oxide in a form of secondary particles formed by aggregation of primary particles, wherein the secondary particles have voids in interior thereof and a number of the voids with cross section thereof present per 1 μm2 of cross section of the secondary particles is 0.3 or more and 15 or less.

First claim

The invention claimed is:

1. A positive electrode active material for a lithium secondary battery, comprising a lithium composite metal oxide in a form of secondary particles that are aggregates of primary particles,
wherein the secondary particles have voids in interior thereof, and
wherein a number of the voids per 1 μm 2 of cross section of the secondary particles is 0.5 or more and 4.35 or less,
wherein a crystal structure of the positive electrode active material of the lithium secondary battery is a hexagonal crystal structure, and
wherein the positive electrode active material for a lithium secondary battery is represented by composition formula (I) below:
Li[Li x (Ni a Co b Mn c M d ) 1-x ]O 2   (I),

wherein −0.1≤x≤0.2, 0<a≤1, 0≤b≤0.4, 0≤c≤0.4, 0≤d≤0.1, a+b+c+d=1, and M represents at least one element selected from the group consisting of Fe, Cr, Cu, Ti, B, Mg, Al, W, Mo, Nb, Zn, Sn, Zr, Ga and V.

2. The positive electrode active material according to claim 1 , which has at least one centroid of cross section of the void at each of a middle portion and a surface portion in the cross section of the secondary particles, and
wherein a void cross-sectional area ratio in the surface portion which is a ratio of cross-sectional area of the void in the surface portion to cross-sectional area of the surface portion of the secondary particle is 0.75% or more and 50% or less,
wherein the surface portion is an area excluding the middle portion which is a circle having a radius of A/4 wherein A is an average particle diameter, D 50 , of the positive electrode active material as a whole measured by laser diffraction type particle size distribution measurement, and a center of the circle is the centroid of cross section of the secondary particle calculated by image processing.

3. The positive electrode active material according to claim 2 , wherein a void cross-sectional area ratio in the middle portion which is a ratio of cross-sectional area of the void in the middle portion to the cross-sectional area of the middle portion of the secondary particle is 0.1% or more and 65% or less.

4. The positive electrode active material according to claim 2 , wherein a ratio of the void cross-sectional area ratio in the middle portion of the secondary particle to the void cross-sectional area ratio in the surface portion of the secondary particle is 0.1 or more and 25 or less.

5. The positive electrode active material according to claim 1 , wherein a void cross-sectional area ratio in entire particle cross section-which is a ratio of cross-sectional area of the void present in the cross section of the secondary particle to the cross-sectional area of the secondary particle is 1% or more and 50% or less.

6. The positive electrode according to claim 1 , which has a N-methylpyrrolidone liquid retention ratio of 18% or more, wherein the N-methylpyrrolidone liquid retention ratio is determined by equation (1) below:
N-methylpyrrolidone liquid retention (%)=[ C/B ]×100  (1),

wherein B is a N-methylpyrrolidone absorption amount when the positive electrode active material in a dried form is impregnated with N-methylpyrrolidone, and C is a N-methylpyrrolidone content when the positive electrode active material impregnated with N-methylpyrrolidone is dried at 60° C. for 30 minutes.

7. The positive electrode active material according to claim 1 , wherein the composition formula (I) is composition formula (I)-1 below:
Li[Li x (Ni a Co b Mn c M d ) 1-x ]O 2   (I)-1,

wherein −0.1≤x≤0.2, 0<a≤0.7, 0≤b≤0.4, 0≤c≤0.4, 0≤d≤0.1, a+b+c+d=1, and M represents at least one element selected from the group consisting of Fe, Cr, Cu, Ti, B, Mg, Al, W, Mo, Nb, Zn, Sn, Zr, Ga and V.

8. A positive electrode for a lithium secondary battery, comprising the positive electrode active material of claim 1 .

9. A lithium secondary battery, comprising the positive electrode of claim 8 .

10. The positive electrode active material according to claim 1 ,
wherein a ratio of a void cross-sectional area ratio in a middle portion of the secondary particle to a void cross-sectional area ratio in a surface portion of the secondary particle is 1.6 or more and 25.0 or less,
wherein the void cross-sectional area ratio in the surface portion is a ratio of cross-sectional area of the void in the surface portion to cross-sectional area of the surface portion of the secondary particle,
wherein the surface portion is an area excluding the middle portion which is a circle having a radius of A/4 wherein A is an average particle diameter, D 50 , of the positive electrode active material as a whole measured by laser diffraction type particle size distribution measurement, and a center of the circle is the centroid of cross section of the secondary particle calculated by image processing,
wherein the void cross-sectional area ratio in the middle portion is a ratio of cross-sectional area of the void in the middle portion to the cross-sectional area of the middle portion of the secondary particle.

11. A positive electrode active material for a lithium secondary battery, comprising a lithium composite metal oxide in a form of secondary particles that are aggregates of primary particles,
wherein the secondary particles have voids in interior thereof, and
wherein a number of the voids per 1 μm 2 of cross section of the secondary particles is 0.5 or more and 15 or less,
wherein a BET specific surface area of the positive electrode active material is 1.0 m 2 /g or more and 3.0 m 2 /g or less,
wherein a void cross-sectional area ratio in entire particle cross section which is a ratio of cross-sectional area of the void present in the cross section of the secondary particle to the cross-sectional area of the secondary particle is 1% or more and 20.6% or less, and
wherein the positive electrode active material has a N-methylpyrrolidone liquid retention ratio of 18% or more, wherein the N-methylpyrrolidone liquid retention ratio is determined by equation (1) below:
N-methylpyrrolidone liquid retention (%)=[ C/B ]× 100   (1),

wherein B is a N-methylpyrrolidone absorption amount when the positive electrode active material in a dried form is impregnated with N-methylpyrrolidone, and C is a N-methylpyrrolidone content when the positive electrode active material impregnated with N-methylpyrrolidone is dried at 60° C. for 30 minutes,
wherein a crystal structure of the positive electrode active material of the lithium secondary battery is a hexagonal crystal structure, and
wherein the positive electrode active material for a lithium secondary battery is represented by composition formula (I) below:
Li[Li x (Ni a Co b Mn c M d ) 1-x ]O 2   (I),

wherein −0.1≤x≤0.2, 0<a≤1, 0≤b≤0.4, 0≤c≤0.4, 0≤d≤0.1, a+b+c+d=1, and M represents at least one element selected from the group consisting of Fe, Cr, Cu, Ti, B, Mg, Al, W, Mo, Nb, Zn, Sn, Zr, Ga and V.

12. The positive electrode active material according to claim 11 ,
wherein a ratio of a void cross-sectional area ratio in a middle portion of the secondary particle to a void cross-sectional area ratio in a surface portion of the secondary particle is 1.6 or more and 25.0 or less,
wherein the void cross-sectional area ratio in the surface portion is a ratio of cross-sectional area of the void in the surface portion to cross-sectional area of the surface portion of the secondary particle,
wherein the surface portion is an area excluding the middle portion which is a circle having a radius of A/4 wherein A is an average particle diameter, D 50 , of the positive electrode active material as a whole measured by laser diffraction type particle size distribution measurement, and a cen

Assignees

• Sumitomo Chemical Co
• Tanaka Chemical Corp

Inventors

• Takamori Kenji
• Arimura Takashi
• Iida Yasutaka

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/505 Primary

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title