Magnetic component and switch power supply device

Patent metadata

Field	Value
Publication number	US-11417458-B2
Application number	US-201816197385-A
Country	US
Kind code	B2
Filing date	Nov 21, 2018
Priority date	May 28, 2018
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

A magnetic component and a switch power supply device are disclosed. The magnetic component includes a magnetic core and at least three windings, the magnetic core including at least three winding columns, at least one side columns, a first cover plate and a second cover plate opposite to each other, wherein the at least three winding columns are sequentially arranged in adjacent, the first cover plate and the second cover plate are respectively at upper parts or lower parts of the at least three winding columns and the at least one side column to form a closed magnetic flux loop; the at least three windings are wound on the at least three winding columns, respectively; wherein magnetic flux direction of the middle winding column in adjacent three winding columns is opposite to magnetic fluxes direction of the other two winding columns in adjacent three winding columns.

First claim

What is claimed is:

1. A switch power supply device, comprising:
a magnetic component comprising:
a magnetic core, having a first winding column, a second winding column, a third winding column, a first side column, a second side column, and a first cover plate and a second cover plate which are disposed opposite to each other, wherein the second winding column is disposed between the first winding column and the third winding column, the first side column and the second side column are disposed respectively outside the first winding column and the third winding column, the first cover plate and the second cover plate are disposed respectively above and below the first winding column, the second winding column, the third winding column, the first side column and the second side column, the first cover plate is connected to an upper end of each of the first winding column, the second winding column, the third winding column, the first side column, and the second side column, the second cover plate is connected to a lower end of each of the first winding column, the second winding column, the third winding column, the first side column, and the second side column, to form a closed magnetic flux loop, and wherein a magnetic flux of the first winding column and a magnetic flux of the third winding column have a first direction, and a magnetic flux of the second winding column has a second direction opposite to the first direction, and wherein, in a plane where the magnetic core is located, there is a straight line simultaneously contacts with or penetrates through the first winding column, the second winding column, and the third winding column;

a primary circuit for receiving an input voltage, and converting the input voltage into a primary voltage;
an isolation conversion module for converting the primary voltage into a secondary voltage, comprising:
a first transformer comprising a first primary winding, a first secondary winding and a second secondary winding;
a second transformer comprising a second primary winding, a third secondary winding and a fourth secondary winding; and
a third transformer comprising a third primary winding, a fifth secondary winding and a sixth secondary winding; and

a secondary circuit for converting the secondary voltage into an output voltage;
wherein the first primary winding, the first secondary winding and the second secondary winding are wound on the first winding column, the second primary winding, the third secondary winding and the fourth secondary winding are wound on the second winding column, and the third primary winding, the fifth secondary winding and the sixth secondary winding are wound on the third winding column.

2. The switch power supply device of claim 1 ,
wherein the first secondary winding is connected to the second secondary winding in series, a first end of the first secondary winding is electrically coupled to a first output terminal via a first switch, a second end of the second secondary winding is electrically coupled to the first output terminal via a second switch, and a second end of the first secondary winding and a first end of the second secondary winding are connected and electrically coupled to a second output terminal;
wherein the third secondary winding is connected to the fourth secondary winding in series, a first end of the third secondary winding is electrically coupled to the first output terminal via a third switch, a second end of the fourth secondary winding is electrically coupled to the first output terminal via a fourth switch, and a second end of the third secondary winding and a first end of the fourth secondary winding are connected and electrically coupled to the second output terminal;
wherein the fifth secondary winding is connected to the sixth secondary winding in series, a first end of the fifth secondary winding is electrically coupled to the first output terminal via a fifth switch, a second end of the sixth secondary winding is electrically coupled to the first output terminal via a sixth switch, and a second end of the fifth secondary winding and a first end of the sixth secondary winding are connected and electrically coupled to the second output terminal.

3. The switch power supply device of claim 1 , wherein:
a first end of the first primary winding is electrically coupled to one end of the primary circuit;
a first end of the second primary winding is electrically coupled to a second end of the first primary winding; and
a first end of the third primary winding is electrically coupled to a second end of the second primary winding, and a second end of the third primary winding is electrically coupled to the other end of the primary circuit.

4. The switch power supply device of claim 1 , wherein the first primary winding, the second primary winding and the third primary winding are PCB windings or triple insulated wire windings.

5. The switch power supply device of claim 1 , wherein the number of turns of each of the first secondary winding, the second secondary winding, the third secondary winding, the fourth secondary winding, the fifth secondary winding and the sixth secondary winding is one.

6. The switch power supply device of claim 1 , wherein the first secondary winding, the second secondary winding, the third secondary winding, the fourth secondary winding, the fifth secondary winding and the sixth secondary winding are PCB windings or copper sheet windings.

7. The switch power supply device of claim 1 , wherein the input voltage is in a range from 300V to 450V.

8. The switch power supply device of claim 1 , wherein the input voltage is in a range from 36V to 72V.

Assignees

• Delta Electronics Inc

Inventors

• Lu Zengyi
• Hong Tianding
• Yang Haijun
• Zhang Jinfa

Classifications

• H01F38/00 Primary

  Adaptations of transformers or inductances for specific applications or functions · CPC title

• H02M1/0064

  Magnetic structures combining different functions, e.g. storage, filtering or transformation · CPC title

• H02M3/33576

  having at least one active switching element at the secondary side of an isolation transformer · CPC title

• H02M3/33569

  having several active switching elements (H02M3/3353 takes precedence) · CPC title

• H02M3/285

  Single converters with a plurality of output stages connected in parallel (parallel operation of a plurality of converters in DC distribution networks H02J1/10) · CPC title