Method and apparatus for identifying erroneous discharge air temperature (DAT) sensor installation

Patent metadata

Field	Value
Publication number	US-11415470-B2
Application number	US-202016784658-A
Country	US
Kind code	B2
Filing date	Feb 7, 2020
Priority date	Sep 19, 2017
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

A method of monitoring a HVAC system to detect erroneous sensor installation. The method includes determining whether a circulation fan has been operational for a first predetermined time interval. If the circulation fan has been operational for the first predetermined time interval, determining whether a cooling demand is present. If the cooling demand is present, determining whether the HVAC system has been conditioning air for the first predetermined time interval responsive to the cooling demand. If the HVAC system has been conditioning the air for the first predetermined time interval, determining whether a difference between an indoor air temperature value corresponding to an enclosed space and an air temperature value from a discharge air temperature (DAT) sensor is greater than a predetermined temperature value. If the difference is not greater than the predetermined temperature value, forwarding a message indicating that the DAT sensor positioned within a duct of the HVAC system is improperly installed.

First claim

What is claimed is:

1. A method of monitoring a heating, ventilation, and air conditioning (HVAC) system to detect erroneous sensor installation, the method comprising:
monitoring, by a controller, operation of the HVAC system;
determining, by the controller, whether a circulation fan has been operational for a first predetermined time interval;
responsive to a determination that the circulation fan has been operational for the first predetermined time interval, determining, by the controller, whether a cooling demand is present;
responsive to a determination that the cooling demand is not present, determining, by the controller, whether a heating demand is present;
responsive to a determination that the heating demand is present, determining, by the controller, whether the HVAC system has been conditioning air for the first predetermined time interval responsive to the heating demand;
responsive to a determination that the HVAC system has been conditioning the air for the first predetermined time interval, determining, by the controller, whether a difference between an air temperature value from a discharge air temperature (DAT) sensor and an indoor air temperature value corresponding to an enclosed space is greater than a predetermined temperature value;
responsive to a determination that the difference between the air temperature value from the DAT sensor and an indoor air temperature value corresponding to the enclosed space is not greater than the predetermined temperature value, forwarding, by the HVAC system to a monitoring device associated with a service provider, a message indicating that the DAT sensor is improperly installed; and
responsive to a determination that the HVAC system has not been conditioning the air for the first predetermined time interval responsive to the heating demand, returning to the monitoring step.

2. The method of claim 1 , further comprising:
responsive to a determination that the cooling demand is present, determining, by the controller, whether the HVAC system has been conditioning air for the first predetermined time interval responsive to the cooling demand;
responsive to a determination that the HVAC system has been conditioning the air for the first predetermined time interval, determining, by the controller, whether a difference between the indoor air temperature value corresponding to the enclosed space and the air temperature value from the DAT sensor is greater than the predetermined temperature value; and
responsive to a determination that the difference is not greater than the predetermined temperature value, forwarding, by the HVAC system to the monitoring device associated with the service provider, a message indicating that the DAT sensor positioned within a duct of the HVAC system is improperly installed.

3. The method of claim 2 , further comprising:
responsive to a determination that the circulation fan has not been operational for the first predetermined time interval, returning to the monitoring step; and
wherein the first predetermined time interval comprises at least three minutes.

4. The method of claim 1 , further comprising:
responsive to a determination that the HVAC system has not been conditioning the air for the first predetermined time interval responsive to the cooling demand, returning to the monitoring step; and
wherein the first predetermined time interval comprises at least three minutes.

5. The method of claim 1 , further comprising:
responsive to a determination that the difference is greater than the predetermined temperature value, the HVAC system indicates that the DAT sensor is properly installed; and
wherein the predetermined temperature value comprises approximately 10° F.

6. The method of claim 1 , further comprising:
responsive to a determination that the difference between the air temperature value from the DAT sensor and the indoor air temperature value corresponding to the enclosed space is greater than the predetermined temperature value, the HVAC system indicates that the DAT sensor is properly installed; and
wherein the predetermined temperature value comprises approximately 10° F.

7. The method of claim 2 , further comprising:
responsive to a determination that the heating demand is not present, determining, by the controller, whether the HVAC system has not been conditioning air for a second predetermined time interval responsive to the heating demand and the cooling demand;
responsive to a determination that the HVAC system has been conditioning the air for the second predetermined time interval responsive to the heating demand and the cooling demand, returning to the monitoring step; and
wherein the second predetermined time interval comprises at least ten minutes.

8. The method of claim 7 , further comprising:
responsive to a determination that the HVAC system has not been conditioning the air for the second predetermined time interval responsive to the heating demand and the cooling demand, determining, by the controller, whether the difference between the air temperature value from the DAT sensor and the indoor air temperature value corresponding to the enclosed space is less than the predetermined temperature value; and
responsive to a determination that the difference between the air temperature value from the DAT sensor and the indoor air temperature value corresponding to the enclosed space is not less than the predetermined temperature value, forwarding, by the HVAC system to the monitoring device associated with the service provider, the message indicating that the DAT sensor is improperly installed.

9. The method of claim 7 , further comprising:
responsive to a determination that the difference between the air temperature value from the DAT sensor and the indoor air temperature value corresponding to the enclosed space is less than the predetermined temperature value, the HVAC system indicates that the DAT sensor is properly installed; and
wherein the predetermined temperature value comprises approximately 10° F.

10. The method of claim 1 , wherein the DAT sensor is configured to measure temperature of air moving through a supply air duct.

11. The method of claim 1 , wherein the DAT sensor comprises at least one of a thermistor, a thermocouple, and a thermometer.

12. A method of monitoring a heating, ventilation, and air conditioning (HVAC) system to detect erroneous sensor installation, the method comprising:
monitoring, by a controller, operation of the HVAC system;
determining, by the controller, whether a circulation fan has been operational for a first predetermined time interval;
responsive to a determination that the circulation fan has been operational for the first predetermined time interval, determining, by the controller, whether a cooling demand is present;
responsive to a determination that the cooling demand is not present, determining, by the controller, whether a heating demand is present;
responsive to a determination that the heating demand is not present, determining, by the controller, whether the HVAC system has not been conditioning air for a second predetermined time interval responsive to the heating demand and the cooling demand;
responsive to a determination that the HVAC system has been conditioning the air for the second predetermined time interval responsive to the heating demand and the cooling demand, returning to the monitoring step;
responsive to a determination that the HVAC system has not been conditioning the air for the second predetermined time interval responsive to the heating demand and the cooling demand, determining, by the controller, whether a difference between air temperature value from a

Assignees

• Lennox Ind Inc

Inventors

• Delgoshaei Payam
• Venkatesh Sridhar
• Kowald Glenn W
• Oernbo Lars Noergaard

Classifications

• F24F11/77

  by controlling the speed of ventilators · CPC title

• F24F11/30 Primary

  for purposes related to the operation of the system, e.g. for safety or monitoring · CPC title

• F24F11/88 Primary

  Electrical aspects, e.g. circuits · CPC title

• G01K13/024

  of moving gases · CPC title

• F24F2221/32

  preventing human errors during the installation, use or maintenance, e.g. goofy proof · CPC title