Hybrid heat pump water heater systems and methods involving electric current, water temperature, and ambient temperature

Patent metadata

Field	Value
Publication number	US-11415327-B2
Application number	US-202017104006-A
Country	US
Kind code	B2
Filing date	Nov 25, 2020
Priority date	Nov 25, 2020
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

The disclosed technology includes systems and methods for operating a fluid heating device comprising a heat pump and an electric heating element. The disclosed technology can include a system and method that can receive current data from a current sensor and temperature data from a temperature sensor, determine whether the current is greater than or equal to a threshold current and whether the temperature is greater than or equal to a threshold temperature, and output a control signal to heat the fluid using the heat pump only or the electric heating element only based on the current data and the temperature data.

First claim

What is claimed is:

1. A fluid heating device comprising:
a heating chamber configured to hold a fluid;
a heat pump configured to heat the fluid in the heating chamber;
an electric heating element configured to heat the fluid;
a temperature sensor configured to detect a temperature of the fluid and output fluid temperature data;
a current sensor configured to detect a current drawn by at least a portion of the fluid heating device and output current data; and
a controller configured to:
receive the fluid temperature data from the temperature sensor;
receive the current data from the current sensor;
in response to determining, based at least in part on the fluid temperature data and the current data, that the temperature of the fluid is less than a threshold temperature and that the current is less than a threshold current, output a control signal to heat the fluid with the heat pump; and
in response to determining, based at least in part on the fluid temperature data and the current data, that the temperature of the fluid is less than the threshold temperature and that the current is greater than or equal to the threshold current, output a control signal to heat the fluid with the electric heating element.

2. The fluid heating device of claim 1 , wherein the threshold temperature is a first threshold temperature, the controller being further configured to:
in response to determining, based at least in part on the fluid temperature data and the current data, that the temperature of the fluid is greater than or equal to a second threshold temperature and less than the first threshold temperature, output a control signal to heat the fluid with the electric heating element,
wherein the first threshold temperature is greater than the second threshold temperature.

3. The fluid heating device of claim 2 , further comprising an ambient temperature sensor configured to detect an ambient temperature of ambient air proximate the fluid heating device and output ambient temperature data,
wherein the controller is further configured to:
receive, from the ambient temperature sensor, the ambient temperature data, and
wherein outputting the control signal to heat the fluid with the heat pump is further in response to determining, based at least in part on the ambient temperature data, that the ambient temperature is less than a threshold ambient temperature.

4. The fluid heating device of claim 3 , wherein the controller is further configured to:
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature is greater than or equal to the threshold ambient temperature, output a control signal to heat the fluid with the electric heating element.

5. The fluid heating device of claim 1 , further comprising an ambient temperature sensor configured to detect an ambient temperature of ambient air proximate the fluid heating device and output ambient temperature data,
wherein the controller is further configured to:
receive, from the ambient temperature sensor, the ambient temperature data;
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature is less than a threshold ambient temperature, output a control signal to heat the fluid with the heat pump.

6. The fluid heating device of claim 5 , wherein the controller is further configured to:
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature is greater than or equal to the threshold ambient temperature, output a control signal to heat the fluid with the electric heating element.

7. A method of controlling a water heater system comprising a heat pump and an electric heating element, the method comprising:
receiving, from a temperature sensor, temperature data indicative of a temperature of water in the water heater;
receiving, from a current sensor, current data indicative of a current delivered to the heat pump of the water heater system;
in response to determining, based at least in part on the temperature data and the current data, that the temperature of the water is less than a threshold temperature and that the current is less than a threshold current, outputting a control signal to heat the water with the heat pump; and
in response to determining, based at least in part on the temperature data and the current data, that the temperature of the water is less than the threshold temperature and that the current is greater than or equal to the threshold current, outputting a control signal to heat the water with the electric heating element.

8. The method of claim 7 , wherein the threshold temperature is a first threshold temperature, the method further comprising:
in response to determining, based at least in part on the temperature data and the current data, that the temperature of the water is greater than or equal to a second threshold temperature and less than the first threshold temperature, outputting a control signal to heat the water with the electric heating element,
wherein the first threshold temperature is greater than the second threshold temperature.

9. The method of claim 8 , further comprising:
receiving, from an ambient temperature sensor, ambient temperature data indicative of an ambient temperature of ambient air proximate the water heater;
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature of the ambient air is less than a threshold ambient temperature, outputting a control signal to heat the water with the heat pump.

10. The method of claim 9 , further comprising:
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature of the ambient air is greater than or equal to the threshold ambient temperature, outputting a control signal to heat the water with the electric heating element.

11. The method of claim 7 , further comprising:
receiving, from an ambient temperature sensor, ambient temperature data indicative of an ambient temperature of ambient air proximate the water heater;
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature of the ambient air is less than a threshold ambient temperature, outputting a control signal to heat the water with the heat pump.

12. The method of claim 11 , further comprising:
in response to determining, based at least in part on the ambient temperature data, that the ambient temperature of the ambient air is greater than or equal to the threshold ambient temperature, outputting a control signal to heat the water with the electric heating element.

13. A method of controlling a water heater system comprising a heat pump and an electric heating element, the method comprising:
receiving, from a temperature sensor, temperature data indicative of a temperature of water in the water heater system;
receiving, from a current sensor, current data indicative of a current delivered to the heat pump of the water heater system;
in response to determining, based at least in part on the temperature data and the current data, that the temperature of the water is less than a maximum temperature and less than a threshold temperature and that the current is less than a threshold current, outputting a control signal to heat the water with the heat pump; and
in response to determining, based at least in part on the temperature data and the current data, that the temperature of the water is less than the maximum temperature and greater than or equal to the threshold temperature and that the current is greater t

Assignees

• Rheem Mfg Co

Inventors

• Vega David I
• Chaudhry Raheel A
• Trant Troy E
• Porwal Piyush

Classifications

• F24H1/202

  with resistances · CPC title

• Y02B10/70

  Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies · CPC title

• F24H4/04

  Storage heaters · CPC title

• F24D11/0228

  combined with conventional heater · CPC title

• F25B2700/15

  Power, e.g. by voltage or current · CPC title