Apparatus and method for detecting occurrence of cavitation

Patent metadata

Field	Value
Publication number	US-11415124-B2
Application number	US-201916703952-A
Country	US
Kind code	B2
Filing date	Dec 5, 2019
Priority date	Dec 7, 2018
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

A detection apparatus includes a suction pressure acquirer configured to acquire suction pressure data indicating suction pressure of a pump, and a detector configured to detect occurrence of cavitation in the pump based on a variation coefficient of the suction pressure data during a detection target period.

First claim

What is claimed is:

1. A detection apparatus comprising:
a suction pressure acquirer configured to acquire suction pressure data indicating suction pressure of a pump; and
a detector configured to detect an occurrence of a cavitation in the pump based on a variation coefficient of the suction pressure data during a detection target period,
wherein the detector comprises:
a variation coefficient calculator configured to calculate the variation coefficient based on an average value and a standard deviation of the suction pressure data during the detection target period; and
a determiner configured to determine that the cavitation has occurred in the pump when the variation coefficient calculated by the variation coefficient calculator exceeds a reference variation coefficient in the detection target period, and

wherein the variation coefficient calculator calculates a value obtained by dividing the standard deviation by the average value as the variation coefficient.

2. The detection apparatus according to claim 1 ,
wherein the variation coefficient calculator obtains a moving average value of the suction pressure data as the average value, and
wherein the variation coefficient calculator obtains a moving standard deviation of the suction pressure data as the standard deviation.

3. The detection apparatus according to claim 1 ,
wherein the determiner uses the variation coefficient of the suction pressure data acquired by the suction pressure acquirer before the detection target period or a coefficient obtained by performing a predetermined calculation on the variation coefficient, as the reference variation coefficient.

4. The detection apparatus according to claim 1 , further comprising:
a forecaster configured to forecast the occurrence of the cavitation in the pump when the suction pressure data has changed from a value indicating positive pressure to a value indicating negative pressure.

5. The detection apparatus according to claim 1 , further comprising:
a cumulator configured to calculate a cumulative value by cumulating times when the occurrence of the cavitation has been detected or a number of times the occurrence of the cavitation has been detected; and
a maintenance manager configured to determine at least one of a maintenance time or a replacement time of the pump based on the cumulative value.

6. The detection apparatus according to claim 1 ,
wherein the detector determines whether or not a certain time has elapsed since a start of an operation of the pump, and
wherein when the detector has determined that the certain time has elapsed since the start of the operation of the pump, the suction pressure acquirer acquires the suction pressure data, and the variation coefficient calculator calculates the variation coefficient using the suction pressure data acquired by the suction pressure acquirer.

7. The detection apparatus according to claim 1 , further comprising:
a hardware-processor configured to execute a program to implement the suction pressure acquirer and the detector.

8. A detection method performed by a detection apparatus, the detection method comprising:
acquiring suction pressure data indicating suction pressure of a pump;
calculating a variation coefficient based on an average value and a standard deviation of the suction pressure data during a detection target period; and
determining that cavitation has occurred in the pump when the variation coefficient exceeds a reference variation coefficient during the detection target period; and
calculating a value obtained by dividing the standard deviation by the average value as the variation coefficient.

9. The detection method according to claim 8 , further comprising:
obtaining a moving average value of the suction pressure data as the average value; and
obtaining a moving standard deviation of the suction pressure data as the standard deviation.

10. The detection method according to claim 8 , further comprising:
using the variation coefficient of the suction pressure data acquired before the detection target period or a coefficient obtained by performing a predetermined calculation on the variation coefficient, as the reference variation coefficient.

11. The detection method according to claim 8 , further comprising:
forecasting occurrence of the cavitation in the pump when the suction pressure data has changed from a value indicating positive pressure to a value indicating negative pressure.

12. The detection method according to claim 8 , further comprising:
calculating a cumulative value by cumulating times when an occurrence of the cavitation has been detected or a number of times the occurrence of the cavitation has been detected; and
determining at least one of a maintenance time or a replacement time of the pump based on the cumulative value.

13. The detection method according to claim 8 , further comprising:
determining whether or not a certain time has elapsed since a start of an operation of the pump; and
when the detection apparatus has determined that the certain time has elapsed since the start of the operation of the pump, acquiring the suction pressure data, and calculating the variation coefficient using the suction pressure data.

14. A non-transitory computer readable storage medium storing one or more programs which, when accessed and executed by a computer, cause the computer to at least:
acquire suction pressure data indicating suction pressure of a pump;
calculate a variation coefficient based on an average value and a standard deviation of the suction pressure data during a detection target period;
determine that cavitation has occurred in the pump when the variation coefficient exceeds a predetermined reference variation coefficient in the detection target period; and
calculate a value obtained by dividing the standard deviation by the average value as the variation coefficient.

Assignees

• Yokogawa Electric Corp

Inventors

• Ogawa Hiromitsu
• Konada Soichiro
• Tanaka Norio
• Matsuda Takaaki

Classifications

• F04B51/00 Primary

  Testing machines, pumps, or pumping installations · CPC title

• G01M13/00

  Testing of machine parts · CPC title

• F04B2205/02

  Pressure in the inlet chamber · CPC title