Water electrolyzers

Patent metadata

Field	Value
Publication number	US-11414770-B2
Application number	US-201816497883-A
Country	US
Kind code	B2
Filing date	Mar 28, 2018
Priority date	Apr 3, 2017
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

Water electrolyzer comprising a membrane having first and second opposed major surfaces, a thickness extending between the first and second major surfaces, and first, second, and third regions equally spaced across the thickness, wherein the first region is the closest region to the first major surface, wherein the second region is the closest region to the second major surface, wherein the third region is located between the first and second regions, wherein the first and third regions are each essentially free of both metallic Pt and Pt oxide, and wherein the second region comprises at least one of metallic Pt or Pt oxide; a cathode comprising a first catalyst on the first major surface of the membrane; and an anode comprising a second catalyst on the second major surface of the membrane.

First claim

What is claimed is:

1. A water electrolyzer comprising:
a membrane having first and second opposed major surfaces, a thickness extending between the first and second major surfaces, and first, second, and third regions equally spaced across the thickness, wherein the first region is the closest region to the first major surface, wherein the second region is the closest region to the second major surface, wherein the third region is located between the first and second regions, wherein the first and third regions are each essentially free of both metallic Pt and Pt oxide, and wherein at least one of metallic Pt or Pt oxide is incorporated into the second region;
a cathode comprising a first catalyst on the first major surface of the membrane; and
an anode comprising a second catalyst on the second major surface of the membrane.

2. The water electrolyzer of claim 1 , wherein the first catalyst comprises at least one of metallic Pt or Pt oxide.

3. The water electrolyzer of claim 1 , wherein the first catalyst consists essentially of at least one of metallic Pt or Pt oxide.

4. The water electrolyzer of claim 1 , wherein the second catalyst comprises at least 95 percent by weight of collectively metallic Ir and Ir oxide, calculated as elemental Ir, based on the total weight of the second catalyst, wherein at least one of metallic Ir or Ir oxide is present.

5. The water electrolyzer of claim 4 , wherein the second catalyst consists essentially of at least one of metallic Ir or Ir oxide.

6. The water electrolyzer of claim 4 , wherein the second catalyst further comprises at least one of metallic Pt or Pt oxide.

7. The water electrolyzer of claim 6 , wherein the second catalyst consists essentially of at least one of metallic Pt or Pt oxide and at least one of metallic Ir or Ir oxide.

8. The water electrolyzer of claim 6 , wherein the at least one of metallic Ir or Ir oxide and at least one of metallic Pt or Pt oxide collectively has, calculated as elemental Ir and Pt, respectively, a weight ratio of at least 20:1 Ir to Pt.

9. The water electrolyzer of claim 1 , wherein the at least one of metallic Ir or Ir oxide of the second catalyst has an areal density of at least 0.01 mg/cm 2 .

10. The water electrolyzer of claim 1 , wherein the membrane further comprises polymer electrolyte.

11. The water electrolyzer of claim 1 , wherein the at least one of metallic Pt or Pt oxide is collectively present in the membrane at a concentration in a range from 0.05 mg/cm 3 to 100 mg/cm 3 .

12. The water electrolyzer of claim 1 , wherein the at least a portion of the at least one of metallic Pt or Pt oxide in the membrane is present on a support.

13. A method of generating hydrogen and oxygen from water, the method comprising:
providing a water electrolyzer of claim 1 ;
providing water in contact with the anode; and
providing an electrical potential difference across the membrane with sufficient current to convert at least a portion of the water to hydrogen and oxygen on the cathode and anode, respectively.

Assignees

• 3M Innovative Properties Co

Inventors

• Lewinski Krzysztof A
• Luopa Sean M
• Park Jiyoung
• Molnar Attila

Classifications

• C25B9/73

  of the filter-press type · CPC title

• C25B9/23 Primary

  comprising ion-exchange membranes in or on which electrode material is embedded · CPC title

• C25B13/04

  characterised by the material · CPC title

• C25B1/04 Primary

  by electrolysis of water · CPC title

• C25B13/08

  based on organic materials · CPC title