Monolithic rare earth oxide aerogels

Patent metadata

Field	Value
Publication number	US-11414598-B2
Application number	US-201916358305-A
Country	US
Kind code	B2
Filing date	Mar 19, 2019
Priority date	Mar 17, 2016
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

Disclosed here is a method for making a monolithic rare earth oxide (REO) aerogel, comprising: preparing a reaction mixture comprising at least one rare earth metal nitrate, at least one epoxide, at least one base catalyst, and at least one organic solvent; curing the mixture to produce a wet gel; drying the wet gel to produce a dry gel; and thermally annealing the dry gel to produce the monolithic REO aerogel. Also disclosed is an REO aerogel comprising a network of REO nanostructures, wherein the REO aerogel is a monolith having at least one lateral dimension of at least 1 cm, wherein the REO aerogel has a density of about 40-500 mg/cm3 and/or a BET surface area of at least about 20 m2/g, and wherein the REO aerogel is substantially free of oxychloride.

First claim

What is claimed is:

1. A rare earth oxide (REO) aerogel comprising a network of REO nanostructures, wherein the REO aerogel is a monolith having at least one lateral dimension of at least about 1 cm, rare earth metal content of at least about 10 atomic %, content of elements other than rare earth elements or oxygen of about 20 atomic % or less, and is substantially free of oxychloride, wherein the REO aerogel has a density of about 20-500 mg/cm 3 .

2. The REO aerogel of claim 1 , wherein the REO aerogel has at least two dimensions of at least about 1 cm.

3. The REO aerogel of claim 1 , wherein the REO aerogel has at least three dimensions of at least about 1 cm.

4. The REO aerogel of claim 1 , wherein the REO aerogel has a density of about 40-100 mg/cm 3 .

5. The REO aerogel of claim 1 , wherein the REO aerogel has a BET surface area of at least about 20 m 2 /g.

6. The REO aerogel of claim 1 , wherein the REO aerogel has a BET surface area of about 20-200 m 2 /g.

7. The REO aerogel of claim 1 , wherein the REO aerogel comprises at least about 20 atomic % of lanthanide.

8. The REO aerogel of claim 1 , wherein the REO aerogel is a crystalline material.

9. The REO aerogel of claim 1 , wherein the REO aerogel is thermally stable.

10. The REO aerogel of claim 1 , wherein the REO aerogel remain monolithic after being heated for 4 hours at a temperature of about 800° C.

11. The REO aerogel of claim 1 , wherein the REO aerogel is photoluminescent.

12. The REO aerogel of claim 1 , wherein the REO aerogel comprises one or more of lanthanum oxide, cerium oxide, praseodymium oxide, neodymium oxide, promethium oxide, samarium oxide, europium oxide, gadolinium oxide, terbium oxide, dysprosium oxide, holmium oxide, erbium oxide, thulium oxide, ytterbium oxide, lutetium oxide, scandium oxide, or yttrium oxide.

13. The REO aerogel of claim 1 , wherein the REO aerogel comprises at least two different rare earth metals or lanthanides.

14. The REO aerogel of claim 1 , wherein the REO aerogel comprises at least three different rare earth metals or lanthanides.

15. The REO aerogel of claim 1 , wherein the REO aerogel comprises one or more of La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu.

16. The REO aerogel of claim 1 , wherein the REO aerogel is produced by curing a reaction mixture comprising at least one rare earth metal nitrate, at least one epoxide, at least one base catalyst, and at least one organic solvent to produce a wet gel, wherein the reaction mixture is substantially free of chloride; drying the wet gel to produce a dry gel; and thermally annealing the dry gel to produce the monolithic REO aerogel.

17. The REO aerogel of claim 1 , wherein the REO aerogel is produced by curing a reaction mixture consisting essentially of at least one lanthanide nitrate, at least one epoxide, at least one base catalyst, and at least one organic solvent to produce a wet gel, wherein the reaction mixture is substantially free of chloride; drying the wet gel to produce a dry gel; and thermally annealing the dry gel to produce the monolithic REO aerogel.

18. A device comprising the REO aerogel of claim 1 as a laser material, a scintillator, a catalyst, a photo-catalyst, an ionic conductor, a magnet, a glass and ceramic colorant, and/or a solid oxide fuel cell material.

Assignees

• L Livermore Nat Security Llc

Inventors

• Worsley Marcus A
• Gash Alexander E
• Reibold Robert A

Classifications

• C01P2004/04

  obtained by TEM, STEM, STM or AFM · CPC title

• C01F17/241

  containing two or more rare earth metals, e.g. NdPrO3 or LaNdPrO3 · CPC title

• C01P2006/80

  Compositional purity · CPC title

• C01P2006/14

  Pore volume · CPC title

• C01P2004/03

  obtained by SEM · CPC title