Antibacterial coating or surface comprising vertical, standing angstrom scale flakes

Patent metadata

Field	Value
Publication number	US-11414552-B2
Application number	US-202117173741-A
Country	US
Kind code	B2
Filing date	Feb 11, 2021
Priority date	May 5, 2017
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

An antibacterial device is disclosed that includes a substrate and an antibacterial coating or antibacterial surface being provided on at least a part of the substrate's surface. The antibacterial coating or surface includes Angstrom scale flakes, where the Angstrom scale flakes are arranged in a standing position on the substrate surface and are attached to the substrate surface via edge sides thereof. The Angstrom scale flakes can, for example, be graphene flakes, or graphite flakes having a thickness of a few atom layers. It has been found that such standing flakes are efficient in killing prokaryotic cells but do not harm eukaryotic cells.

First claim

The invention claimed is:

1. A method for producing an antibacterial device, comprising:
providing a substrate;
providing an antibacterial coating or antibacterial surface on at least a part of a substrate surface of the substrate, wherein said antibacterial coating or surface comprises Angstrom scale flakes wherein the Angstrom scale flakes comprise graphene or graphite flakes, the Angstrom scale flakes arranged in a standing position on said substrate surface, and attached to the substrate surface via edge sides thereof wherein the thickness of the coating is in a range of 0.1-10 nm and the height with which the Angstrom scale flakes extend from the antibacterial coating or surface is in a range of 1-500 nm.

2. The method of claim 1 , wherein the Angstrom scale flakes are attached to the substrate surface by at least one of: spray coating, reduction of graphene oxide or graphite oxide, or lamination and growing.

3. The method of claim 1 , wherein the Angstrom scale flakes are attached to the substrate surface by chemical vapor deposition.

4. The method of claim 1 , wherein the Angstrom scale flakes form an even piece of material with one dimension, corresponding to thickness thereof, substantially smaller than length and height dimensions thereof.

5. The method of claim 1 , wherein the Angstrom scale flakes are arranged in a dense array, with a distance between any adjacent Angstrom scale flakes being less than 10 microns.

6. The method of claim 1 , wherein the Angstrom scale flakes have a thickness in a range of 1-10 atom layers.

7. The method of claim 1 , wherein a distance between any adjacent Angstrom scale flakes is less than 5 μm.

8. The method of claim 1 , wherein a thickness of at least some of the Angstrom scale flakes tapers towards a free end thereof, opposite to the edge side that is attached to the substrate surface.

9. The method of claim 1 , wherein a width of at least some of the Angstrom scale flakes tapers towards a free end thereof, opposite the edge side that is attached to the substrate surface.

10. The method of claim 1 , wherein the antibacterial device is a medical device.

11. The method of claim 7 , wherein the antibacterial device is a urinary catheter.

12. The method of claim 1 , wherein the antibacterial device forms an internal lumen, and wherein said antibacterial coating or surface is provided on an internal surface of the substrate facing said lumen.

13. The method of claim 1 , wherein the antibacterial device forms an internal lumen, and wherein said antibacterial coating or surface is provided on an external surface of the substrate facing away from said lumen.

14. The method of claim 1 , wherein the antibacterial device is, or forms part of, a cell growing or cell culture equipment.

15. The method of claim 1 , wherein the substrate includes a plastic material.

16. The method of claim 1 , wherein the substrate includes at least one polymer.

Assignees

• Dentsply Ih Ab

Inventors

• Lovmar Martin
• Pandit Santosh
• Mokkapati Venkata R S S
• Sun Jie

Classifications

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• A61L27/303

  Carbon · CPC title

• A61L29/103

  Carbon · CPC title

• A61L27/08

  Carbon {; Graphite} · CPC title

• C01B32/182

  Graphene · CPC title