Filtration device

Patent metadata

Field	Value
Publication number	US-11413582-B2
Application number	US-201816763288-A
Country	US
Kind code	B2
Filing date	Nov 29, 2018
Priority date	Nov 30, 2017
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

A filtration device includes a continuous first unit including a first membrane that separates a liquid into first permeated and non-permeated liquids, a first adjuster that adjusts a flow rate of the first permeated liquid to be substantially constant, and a first liquid scale that detects a liquid amount, a second unit including a second membrane that separates another liquid into second permeated and non-permeated liquids, a second adjuster that adjusts a flow rate of the second permeated liquid to be substantially constant, and a second liquid scale that detects another liquid amount, a first controller that controls the liquid amount in the first storage tank based on measurement values from continuous two first units or from the continuous first and second units, and a second controller that controls the another liquid amount based on a measurement value from the second unit.

First claim

The invention claimed is:

1. A filtration device comprising:
a first membrane filtration unit including a first storage tank configured to store therein a liquid to be treated, a first separation membrane part configured to separate the liquid to be treated into a first permeated liquid and a first non-permeated liquid, a first liquid delivery pipe configured to deliver the liquid to be treated from the first storage tank to the first separation membrane part, a first non-permeated liquid pipe configured to return the first non-permeated liquid to either one of the first storage tank or the first liquid delivery pipe, a first permeated liquid pipe configured to cause the first permeated liquid to flow from the first separation membrane part, a first extraction pipe through which a portion of the first non-permeated liquid is extracted from either one of the first liquid delivery pipe or the first non-permeated liquid pipe, a first adjustment unit configured to adjust a flow rate of the first permeated liquid to be substantially constant, and a first liquid scale configured to detect an amount of a stored liquid in the first storage tank;
a second membrane filtration unit including a second storage tank configured to store therein the first permeated liquid from the first permeated liquid pipe of the first membrane filtration unit, a second separation membrane part configured to separate a stored liquid in the second storage tank into a second permeated liquid and a second non-permeated liquid, a second liquid delivery pipe configured to deliver the stored liquid in the second storage tank from the second storage tank to the second separation membrane part, a second non-permeated liquid pipe configured to return the second non-permeated liquid to either one of the second storage tank or the second liquid delivery pipe, a second permeated liquid pipe configured to cause the second permeated liquid to flow from the second separation membrane part, a second extraction pipe through which a portion of the second non-permeated liquid is extracted from the second non-permeated liquid pipe, a second adjustment unit configured to adjust a flow rate of the second permeated liquid to be substantially constant, and a second liquid scale configured to detect an amount of the stored liquid in the second storage tank;
a first controller unit configured to control an amount of a stored liquid stored in the first storage tank based on measurement values from the first and second liquid scales of the first and second membrane filtration units; and
a second controller unit configured to control an amount of a stored liquid stored in the second storage tank based on a measurement value from the second liquid scale, wherein
based on a subsequent-stage measurement value from the second liquid scale in the second membrane filtration unit, the second controller unit stops a flow of the second permeated liquid of the second membrane filtration unit.

2. The filtration device according to claim 1 , wherein, based on a preceding-stage measurement value from the first liquid scale of the first membrane filtration unit and a subsequent-stage measurement value from the second liquid scale in the second membrane filtration unit, the first controller unit stops a flow of the first permeated liquid of the preceding first membrane filtration unit.

3. The filtration device according to claim 2 , wherein when the preceding-stage measurement value is smaller than a first threshold or when the subsequent-stage measurement value is larger than a second threshold, the first controller unit is configured to adjust the first adjustment unit of the first membrane filtration unit to stop a flow of the first permeated liquid from the first permeated liquid pipe to the second membrane filtration unit.

4. The filtration device according to claim 2 , wherein
the first membrane filtration unit further includes a first open/close valve provided in the first permeated liquid pipe, and
when the preceding-stage measurement value is smaller than a first threshold or when the subsequent-stage measurement value is larger than a second threshold, the first controller unit is configured to close the first open/close valve of the first membrane filtration unit to stop a flow of the first permeated liquid from the first permeated liquid pipe to the second membrane filtration unit.

5. The filtration device according to claim 2 , wherein
the first membrane filtration unit further includes a first permeated liquid returning pipe configured to return the first permeated liquid from the first permeated liquid pipe to the first storage tank, and a first non-permeated liquid returning pipe configured to return the first non-permeated liquid from the first extraction pipe to the first storage tank, and
when the preceding-stage measurement value is smaller than a first threshold or when the subsequent-stage measurement value is larger than a second threshold, the first controller unit is configured to return the first permeated liquid in the first permeated liquid pipe to the first storage tank through the first permeated liquid returning pipe and returns the first non-permeated liquid in the first extraction pipe to the first storage tank through the first non-permeated liquid returning pipe in the first membrane filtration unit.

6. The filtration device according to claim 1 , wherein when the subsequent-stage measurement value of the second membrane filtration unit is smaller than a third threshold, the second controller unit is configured to adjust the second adjustment unit of the second membrane filtration unit to stop a flow of the second permeated liquid from the second permeated liquid pipe.

7. The filtration device according to claim 1 , further comprising a second open/close valve provided in the second permeated liquid pipe, wherein
when the subsequent-stage measurement value of the second membrane filtration unit is smaller than a third threshold, the second controller unit is configured to close the second open/close valve of the second membrane filtration unit to stop a flow of the second permeated liquid from the second permeated liquid pipe.

8. The filtration device according to claim 1 , wherein
the second membrane filtration unit further includes a second permeated liquid returning pipe configured to return the second permeated liquid from the second permeated liquid pipe to the second storage tank and a second non-permeated liquid returning pipe configured to return the second non-permeated liquid from the second extraction pipe to the second storage tank, and
when the subsequent-stage measurement value of the second membrane filtration unit is smaller than a third threshold, the second controller unit is configured to return the second permeated liquid in the second permeated liquid pipe to the second storage tank through the second permeated liquid returning pipe, and returns the second non-permeated liquid in the second extraction pipe to the second storage tank through the second non-permeated liquid returning pipe.

9. The filtration device according to claim 1 , wherein
a pore diameter of a second separation membrane part of the second membrane filtration unit, which is on a downstream side in a flow of the liquid to be treated, is smaller than a pore diameter of a first separation membrane part of the first membrane filtration unit on an upstream side.

10. The filtration device according to claim 1 , wherein each of the first and second separation membrane parts is any of a microfiltration membrane, an ultrafiltration membrane, a nanofiltration membrane, and a reverse osmosis membrane.

11. The filtration device according to claim 1 , further

Assignees

• Toray Industries

Inventors

• Asahi Yuka
• Minamino Atsushi
• Kurihara Hiroyuki
• Yamada Katsushige

Classifications

• B01D2321/12

  Use of permeate · CPC title

• C02F1/442

  by nanofiltration · CPC title

• C13K1/08

  Purifying · CPC title

• B01D61/02

  Reverse osmosis; Hyperfiltration {; Nanofiltration} · CPC title

• C02F1/441

  by reverse osmosis · CPC title