Alkaline cation enrichment and water electrolysis to provide CO2 mineralization and global-scale carbon management

Patent metadata

Field	Value
Publication number	US-11413578-B2
Application number	US-202117408236-A
Country	US
Kind code	B2
Filing date	Aug 20, 2021
Priority date	Jun 14, 2019
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

Provided herein are methods of removing carbon dioxide from an aqueous stream or gaseous stream by: contacting the gaseous stream comprising carbon dioxide, when present, with an aqueous solution comprising ions capable of forming an insoluble carbonate salt; contacting the aqueous solution comprising carbon dioxide with an electroactive mesh that induces its alkalinization thereby forcing the precipitation of a carbonate solid from the solution and thereby the removal of dissolved inorganic carbon by electrolysis; and removing the precipitated carbonate solids from the solution, or the surface of the mesh where they may deposit. Also provided herein are flow-through electrolytic reactors comprising an intake device in fluid connection with a rotating cylinder comprising an electroactive mesh, and a scraping device and/or liquid-spray based device for separating a solid from the mesh surface.

First claim

What is claimed is:

1. A method of removing carbon dioxide from a gaseous fluid by:
contacting the gaseous fluid, with an aqueous solution comprising cations capable of forming insoluble carbonate and/or hydroxide salts; and
contacting the aqueous solution with an electroactive mesh that induces alkalinization, thereby inducing the precipitation of carbonate and/or hydroxide solid(s) from the solution.

2. The method of claim 1 , wherein the gaseous fluid comprises between 0.04 to 100 vol. % CO 2 .

3. The method of any claim 1 , wherein the gaseous fluid is atmospheric air.

4. The method of claim 1 , wherein the gaseous fluid is flue gas emitted from: a natural gas-fired power plant, a coal-fired power plant, an iron mill, a steel mill, a cement plant, an ethanol plant, a chemical manufacturing plant, or other industrial operations.

5. The method of claim 1 , wherein the aqueous solution contains an amount of dissolved carbon dioxide that is in equilibrium with the gaseous fluid.

6. The method of claim 1 , wherein the aqueous solution is in thermal equilibrium with gaseous fluid.

7. The method of claim 1 , wherein the aqueous solution is not in thermal equilibrium with the gaseous fluid.

8. The method of claim 1 , wherein the cations capable of forming the insoluble carbonate and/or hydroxide salts comprise cations of one or more of: Ca, Mg, Ba, Sr, Fe, Zn, Pb, Cd, Mn, Ni, Co, Cu, and Al.

9. The method of claim 1 , wherein the aqueous solution has a concentration of NaCl of about 1,000 ppm or more.

10. The method of claim 1 , wherein the aqueous solution comprises seawater.

11. The method of claim 1 , wherein the method utilizes an end-to-end energy intensity of about 5 MWh or less per tonne of carbon dioxide mineralized.

12. The method of claim 1 , wherein the aqueous solution contains an amount of dissolved carbon dioxide that is buffered to atmospheric abundance.

13. The method of claim 1 , wherein the electroactive mesh produces an increased alkaline condition, in situ, in the aqueous solution within about 2 to 20000 μm of the electroactive mesh.

14. The method of claim 13 , wherein the alkaline condition is a pH of 8 or greater.

15. The method of claim 1 , wherein the electroactive mesh comprises a metallic, non-metallic, or carbon-based mesh.

16. The method of claim 15 , wherein the electroactive mesh contains stainless steel, titanium oxide, carbon nanotubes, polymers, graphite, or any combination thereof.

17. The method of claim 1 , wherein the electroactive mesh comprises pores having a diameter in the range of about 0.1 μm to about 10000 μm.

18. The method of claim 1 , wherein inducing the precipitation of the carbonate and/or hydroxide solids includes rotating a cylinder comprising the electroactive mesh in the solution, while applying suction to draw the solution onto the outer surface of the mesh.

19. The method of claim 1 , wherein the aqueous solution is a brine solution.

20. The method of claim 1 , wherein the aqueous solution is an alkaline earth-metal-containing solution.

21. The method of claim 1 , wherein inducing precipitation of the carbonate and/or hydroxide solids includes inducing precipitation of at least one carbonate or hydroxide of Ca, Mg, Ba, Sr, Fe, Zn, Pb, Cd, Mn, Ni, Co, Cu, or Al.

22. The method of claim 1 , wherein the aqueous solution contains an amount of dissolved carbon dioxide that is not in equilibrium with the gaseous fluid.

23. A flow-through electrolytic reactor comprising an intake device in fluid connection with a rotating cylinder, comprising an electroactive mesh, and a scraping device and/or liquid-spray based device for separating a precipitated solid from a surface or solution.

24. The flow-through electrolytic reactor of claim 23 , further comprising an aqueous solution comprising carbon dioxide, Ca 2+ ions, and Mg 2+ ions.

25. The flow-through electrolytic reactor of claim 23 , wherein the electroactive mesh contains a metallic, non-metallic, or carbon-based mesh.

26. The flow-through electrolytic reactor of claim 25 , wherein the electroactive mesh contains stainless steel, titanium oxide, carbon nanotubes, polymers, graphite, or any combination thereof.

27. The flow-through electrolytic reactor of claim 23 , wherein the reactor comprises a plurality of electroactive meshes.

28. The flow-through electrolytic reactor of claim 27 , wherein the plurality of electroactive meshes are arranged in a series of planar cells in parallel or a series of cylindrical cells in parallel.

29. The flow-through electrolytic reactor of claim 23 , wherein the reactor is in fluid communication with a desalination device.

Assignees

• Univ California

Inventors

• Sant Gaurav
• La Plante Erika Callagon
• Wang Jingbo
• Jassby David
• Simonetti Dante
• Alturki Abdulaziz
• Chen Xin

Classifications

• C02F2103/08

  Seawater, e.g. for desalination · CPC title

• B01D2258/025

  from metallurgy plants · CPC title

• C02F1/4618

  for producing "ionised" acidic or basic water · CPC title

• B01D53/62 Primary

  Carbon oxides · CPC title

• B01D2252/1035

  Sea water · CPC title