Compliant catheter adapter having self-slitting needle

Patent metadata

Field	Value
Publication number	US-11413432-B2
Application number	US-201916590126-A
Country	US
Kind code	B2
Filing date	Oct 1, 2019
Priority date	Oct 28, 2015
Publication date	Aug 16, 2022
Grant date	Aug 16, 2022

Abstract

A self-slitting open lumen cannula may be used with catheter adapters to reduce manufacturing complexity and costs, as well as improve the safety of the catheter adapters against fluid leakage. The open lumen cannula may also include one or more notches to facilitate flashback visualization. The catheter adapters may further include a catheter adapter body formed of a compliant material that houses one or more compression resistant septa with at least one lumen formed by the proximal end of the needle during a self-slitting process as the catheter adapter is assembled. The compression resistant septum may also be coupled to a compression cap that imparts a radial compression force on the one or more compression resistant septa such that the at least one lumen narrows and seals when the cannula is removed.

First claim

What is claimed is:

1. A catheter system, comprising:
a needle comprising:
a proximal end;
a distal end; and
an opening disposed along the needle between the proximal end and the distal end of the needle, wherein the opening is configured to facilitate flashback visualization;

a catheter adapter body formed of a compliant material;
an inner chamber disposed within the catheter adapter body;
a compression resistant septum comprising a distal end formed in the compliant material of the catheter adapter body, the compression resistant septum further comprising a proximal end, wherein the distal end of the compression resistant septum and the catheter adapter body are integrally formed of the same compliant material, the compression resistant septum disposed toward the proximal end of the catheter adapter body;
a lumen formed through the compression resistant septum; and
a compression cap coupled to the compression resistant septum, the compression cap configured to impart a radial compression force to the compression resistant septum such that the lumen narrows and seals when the needle is removed from the lumen.

2. The catheter system of claim 1 , wherein the catheter adapter body is integrally formed from a compression set resistant elastomeric material.

3. The catheter system of claim 2 , wherein the compression set resistant elastomeric material comprises one of a thermoplastic elastomer material, a liquid silicone rubber material, and a polyisoprene material.

4. The catheter system of claim 1 , wherein the compression cap is a separate piece that is coupled to the compression resistant septum.

5. The catheter system of claim 4 , wherein the compression cap is coupled to the compression resistant septum through an over-molding manufacturing process.

6. The catheter system of claim 1 , further comprising:
one or more stabilization members coupled to the catheter adapter body and configured to stabilize the catheter adapter body with respect to a patient;
a port in fluid communication with the inner chamber and configured to receive an extension tube, the port comprising one of a Y-shaped port, a T-shaped port, a V-shaped port and a parallel-shaped port;
a catheter lumen coupled to and extending from the distal end of the catheter adapter body; and
a catheter wedge disposed toward the distal end of the catheter adapter body and configured to guide the needle into the catheter lumen as the needle is inserted through the catheter adapter body.

7. A catheter device, comprising:
a catheter adapter body, comprising a distal end, a proximal end, and a lumen extending therethrough;
a catheter lumen extending from the distal end of the catheter adapter body;
a first compression resistant septum;
a second compression resistant septum disposed within the catheter adapter body and distal to the first compression resistant septum; and
a compression cap configured to impart a radial compression force to the first compression resistant septum and the second compression resistant septum.

8. The catheter device of claim 7 , wherein the first compression resistant septum abuts the proximal end of the catheter adapter.

9. The catheter device of claim 7 , wherein the second compression resistant septum is disposed within an inner chamber of the catheter adapter body.

10. The catheter device of claim 7 , wherein the second compression resistant septum abuts the first compression resistant septum.

11. The catheter device of claim 7 , wherein the first compression resistant septum comprises a first lumen and the second compression resistant septum comprises a second lumen.

12. The catheter device of claim 11 , further comprising a needle extending through the first lumen and the second lumen, wherein the compression cap is configured to impart the radial compression force to the first compression resistant septum and the second compression resistant septum such that the first lumen and the second lumen narrow when the needle is removed from the first lumen and the second lumen.

13. A catheter system, comprising:
a needle comprising:
a proximal end;
a distal end; and
an opening disposed along the needle between the proximal end and the distal end of the needle, wherein the opening is configured to facilitate flashback visualization;

a catheter adapter body formed of a compliant material;
an inner chamber disposed within the catheter adapter body;
a compression resistant septum comprising a distal end formed in the compliant material of the catheter adapter body, the compression resistant septum further comprising a proximal end, wherein the distal end of the compression resistant septum and the catheter adapter body are integrally formed of the same compliant material, the compression resistant septum disposed toward the proximal end of the catheter adapter body;
a slit formed through the compression resistant septum; and
a compression cap coupled to the compression resistant septum, the compression cap configured to impart a radial compression force to the compression resistant septum such that the slit narrows and seals when the needle is removed from the lumen.

14. The catheter system of claim 13 , wherein the catheter adapter body is integrally formed from a compression set resistant elastomeric material.

15. The catheter system of claim 14 , wherein the compression set resistant elastomeric material comprises one of a thermoplastic elastomer material, a liquid silicone rubber material, and a polyisoprene material.

16. The catheter system of claim 13 , wherein the compression cap is a separate piece that is coupled to the compression resistant septum.

17. The catheter system of claim 16 , wherein the compression cap is coupled to the compression resistant septum through an over-molding manufacturing process.

Assignees

• Becton Dickinson Co
• Beeton Dickinson And Company

Inventors

• Hyer Daniel Kirk
• Maul Christopher
• Davis Eric
• Wang Bin
• Ellis Carl
• Christensen Corey
• Burkholz Jonathan Karl
• Peterson Bart D

Classifications

• A61M5/3291

  Shafts with additional lateral openings · CPC title

• A61M25/0606

  "Over-the-needle" catheter assemblies, e.g. I.V. catheters · CPC title

• A61M2039/0202

  for taking samples · CPC title

• A61M2039/027

  having a particular valve, seal or septum · CPC title

• A61M2039/0205

  for injecting media · CPC title