Movable cable

Patent metadata

Field	Value
Publication number	US-11410787-B2
Application number	US-201816961451-A
Country	US
Kind code	B2
Filing date	Dec 7, 2018
Priority date	Jan 12, 2018
Publication date	Aug 9, 2022
Grant date	Aug 9, 2022

Abstract

The present invention provides a movable cable, which has strength that is at least equal to conventional movable cables while having excellent flexural fatigue resistance and flexibility as well as being lightweight. This movable cable 10 has an electric conductor therein. The conductor comprises a first conductor 2 made of a specific aluminum alloy material wherein: the alloy composition contains, in mass %, 0.05-1.8% Mg, 0.01-2.0% Si, 0.01-1.5% Fe, and at least a total of 0.00-2.00% of one element selected from the group consisting of Cu, Ag, Zn, Ni, Co, Au, Mn, Cr, V, Zr, Ti and Sn, the balance being Al and unavoidable impurities; the crystal grains have a fiber-like metal structure in which the crystal grains all extend in one direction; and in a cross-section parallel to the one direction, the average crystal grain dimension perpendicular to the longitudinal direction is 400 nm or less. The ratio X of the area of the first conductor 2 in the whole conductor of the movable cable 10 is in the range of 10-100%.

First claim

The invention claimed is:

1. A movable cable having a conductor therein,
the conductor including a first conductor formed from a specific aluminum alloy material having an alloy composition containing, by mass %, 0.05% to 1.8% of Mg, 0.01% to 2.0% of Si, 0.01% to 1.5% of Fe, and 0.00% to 2.00% in total of one or more elements selected from the group consisting of Cu, Ag, Zn, Ni, Co, Au, Mn, Cr, V, Zr, Ti, and Sn, with the balance being Al and unavoidable impurities, the specific aluminum alloy material having a fiber-like metal structure in which crystal grains extend to be aligned in one direction, and in a cross-section parallel to the one direction, an average value of a dimension perpendicular to a longitudinal direction of the crystal grains is 400 nm or less, an aspect ratio L 1 /L 2 between a longitudinal direction dimension L 1 measured along the longitudinal direction and a lateral direction dimension L 2 measured along a direction perpendicular to the longitudinal direction is 10 or greater, and the dimension measured along the longitudinal direction of the crystal grains existing in the specific aluminum alloy material is 1,200 nm or more,
wherein an area proportion occupied by the first conductor in a whole area occupied by all conductors of the movable cable as viewed from a transverse cross-section of the movable cable is in a range of 10% to 100%,
wherein the conductor includes:
a first type of insulation coated core obtained by twisting a plurality of the first conductors, and insulative coating the twisted first conductors;
a second type of insulation coated core obtained by mixing a plurality of the first conductors and a plurality of second conductors formed from a metal material or an alloy material selected from the group consisting of copper, copper alloy, aluminum, and aluminum alloy, twisting the mixed conductors, and insulative coating the twisted first and second conductors; and
a third type of insulation coated core obtained by twisting a plurality of the second conductors formed from a metal material or an alloy material selected from the group consisting of copper, copper alloy, aluminum, and aluminum alloy, and insulative coating the twisted second conductors, and
wherein the movable cable is composed of one or more cables, each cable comprising:
one or more composite twisted wires formed by twisting a plurality of insulation coated cores which include at least one insulation coated core of the first type of insulation coated core and the second type of insulation coated core among the first type of insulation coated core, the second type of insulation coated core, and the third type of insulation coated core such that the area proportion of the first conductor reaches one level or higher; and
a sheath insulative coating the composite twisted wires so as to include them.

2. The movable cable according to claim 1 , wherein the specific aluminum alloy material has an alloy composition containing, by mass %, 0.2% to 1.8% of Mg, 0.2% to 2.0% of Si, 0.01% to 1.5% of Fe, and 0.00% to 2.00% in total of one or more elements selected from the group consisting of Cu, Ag, Zn, Ni, Co, Au, Mn, Cr, V, Zr, Ti, and Sn, with the balance being Al and unavoidable impurities.

3. The movable cable according to claim 1 , wherein the movable cable is an elevator cable.

4. The movable cable according to claim 1 , wherein the movable cable is a robot cable.

5. The movable cable according to claim 1 , wherein the movable cable is a cabtire cable.

6. The movable cable according to claim 1 , wherein the first conductor and the second conductor have the same dimension as viewed from a transverse cross-section of the movable cable.

Assignees

• Furukawa Electric Co Ltd

Inventors

• ARAKI Akiyoshi
• Kaneko Hiroshi
• Ogiwara Yoshiaki

Classifications

• H01B7/08

  Flat or ribbon cables · CPC title

• H01B5/08

  Several wires or the like stranded in the form of a rope · CPC title

• C22C21/14

  with silicon · CPC title

• C22C21/12

  with copper as the next major constituent · CPC title

• H01B7/041

  attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables · CPC title