Evaporator and refrigerator having same

Patent metadata

Field	Value
Publication number	US-11408663-B2
Application number	US-201716086724-A
Country	US
Kind code	B2
Filing date	Mar 2, 2017
Priority date	Mar 22, 2016
Publication date	Aug 9, 2022
Grant date	Aug 9, 2022

Abstract

An evaporator includes: an evaporator case that defines a food storage space therein; a cooling tube located at the evaporator case and filled with refrigerant; a foil heater attached to at least one surface of the evaporator case and configured to contact the evaporator case and to generate heat such that heat for defrosting is transferred to the evaporator case. A defrosting time is reduced in comparison to that of conventional natural defrosting, such that the freshness of food can be maintained, and the cooling efficiency, having been reduced by frost, is increased such that power consumption can be reduced. The foil heater is attached to a conventional roll-bond type evaporator case, and the present invention has an advantageous effect of facilitating the maintenance of the foil heater because of a structure in which the foil heater is attached to the evaporator case.

First claim

What is claimed is:

1. An evaporator comprising:
an evaporator case having a bent plate shape, the evaporator case defining two open sides that face each other and a storage space that is configured to receive food between the two open sides;
a cooling tube that has a predetermined pattern, that is disposed in the evaporator case, and that is filled with refrigerant for cooling; and
a foil heater that is attached to and in surface-contact with an outer surface of the evaporator case, that extends along edges of the two open sides, and that surrounds the cooling tube, the foil heater being configured to generate heat based on receiving power for defrosting the evaporator case,
wherein the evaporator case is bent to define surfaces of a quadrangular box shape having a lower surface, side surfaces that define the two open sides, respectively, and an upper surface that is disposed vertically above the lower surface,
wherein the upper surface of the evaporator case has a gap that is defined at opposing ends of the evaporator case, the gap extending from one of the two open sides to the other of the two open sides,
wherein the foil heater extends over the gap defined in the upper surface of the evaporator case,
wherein the foil heater includes:
a foil including two facing sheets that are attached to each other and that are made of metal having ductility,
an electric heating wire that is interposed between the two facing sheets and that is in contact with the two facing sheets, the electric heating wire being configured to generate heat based on receiving the power, and
a thermally conductive adhesive that is provided on an outer surface of the foil and that attaches the foil to the outer surface of the evaporator case, and

wherein the foil heater is spaced apart from the cooling tube and arranged on the outer surface of the evaporator case without overlapping with the cooling tube.

2. The evaporator of claim 1 , wherein the foil heater surrounds the outer surface of the evaporator case.

3. The evaporator of claim 1 , wherein:
the evaporator case comprises two coupled case sheets that are bent to define surfaces corresponding to the quadrangular box shape, and
the foil heater is attached to and in surface-contact with at least a portion of each of the lower surface, the side surfaces, and the upper surface to surround the evaporator case.

4. The evaporator of claim 1 , wherein:
the foil heater further includes a lead wire connected to the electric heating wire and extending to the outside of the foil, and
the lead wire exposed to the outside of the foil is covered with a protective tube.

5. The evaporator of claim 4 , further comprising:
a cover disposed to cover an end of the foil to prevent penetration of moisture to the end of the foil from which the lead wire extends.

6. The evaporator of claim 1 , wherein the evaporator case includes a release preventing protrusion disposed to cover an outer side of the foil heater to prevent release of the foil heater.

7. The evaporator of claim 6 , wherein:
the evaporator case comprises two coupled case sheets that are bent to correspond to surfaces of the quadrangular box shape, and
the release preventing protrusion is provided on the lower surface.

8. The evaporator of claim 6 , wherein the release preventing protrusion includes:
first and second protrusions respectively protruding from sides of the foil heater; and
a connection that connects between the first and second protrusions to cover the outer side of the foil heater.

9. The evaporator of claim 6 , wherein the release preventing protrusion includes:
a protrusion protruding from one side of the foil heater; and
an extending protrusion that is bent from the protrusion and extends to cover the outer side of the foil heater.

10. The evaporator of claim 1 , wherein:
a hole is formed in the evaporator case,
a through hole corresponding to the hole is formed in the foil heater, and
the foil heater is fixed by a fixing member which is wound on an outer side of the evaporator case through the hole and the through hole so as to be bound.

11. The evaporator of claim 1 , wherein the opposing ends comprise a first end and a second end that face each other, and
wherein at least a portion of the foil heater extends over the gap from the first end of the evaporator case to the second end of the evaporator case, at least the portion of the foil heater overlapping with another portion of the foil heater disposed at the second end of the evaporator case.

12. The evaporator of claim 1 , wherein the cooling tube includes an inlet and an outlet that are defined at one of the opposing ends of the evaporator case and that face the other of the opposing ends of the evaporator case.

13. The evaporator of claim 1 , wherein the two open sides are spaced apart from each other in a first direction,
wherein the foil heater has an outer side edge and an inner side edge that are spaced apart from each other in the first direction and that extend in a second direction different from the first direction, the outer side edge facing one of the edges of the two open sides, and
wherein a width of the foil heater in the first direction is greater than a distance between the one of the edges of the two open sides and the outer side edge of the foil heater in the first direction.

14. The evaporator of claim 1 , wherein the foil heater further includes an adhesive that attaches inner surfaces of the two facing sheets to each other, and
wherein the thermally conductive adhesive is provided on an outer surface of one of the two facing sheets.

15. An evaporator comprising:
an evaporator case comprising two case sheets that are coupled and bent to define surfaces corresponding to a box shape, the evaporator having a lower surface, a first pair of side surfaces that define two open sides facing each other, an upper surface that is disposed vertically above the lower surface, and a second pair of side surfaces that connect the upper surface to the lower surface;
a cooling tube defined by an empty space between the two case sheets, the cooling tube defining a cooling flow channel configured to carry refrigerant; and
a foil heater that is attached to and in surface-contact with at least a portion of each of the lower surface, the second pair of side surfaces, and the upper surface to surround the evaporator case, that extends along edges of the two open sides, and that surrounds the cooling tube, the foil heater being configured to generate heat based on receiving power for defrosting the evaporator case,
wherein the upper surface of the evaporator has a gap that is defined at opposing ends of the evaporator case, the gap extending from one of the two open sides to the other of the two open sides,
wherein the foil heater extends over the gap defined in the upper surface of the evaporator case,
wherein the foil heater includes:
a foil including two facing sheets that are attached to each other and that are made of metal having ductility,
an electric heating wire that is interposed between the two facing sheets and that is in contact with the two facing sheets, the electric heating wire being configured to generate heat based on receiving the power, and
a thermally conductive adhesive that is provided on one surface of the foil and that adheres the foil to an outer surface of the evaporator case, and

wherein the foil heater is spaced apart from the cooling tube and arranged on the outer surface of the evaporator case without overlapping with the cooling tube.

16. The evaporator of claim 15 , whe

Assignees

• Lg Electronics Inc

Inventors

• Cho Hyunwoo
• Kang Woocheol
• Lee Geunhyung
• Hwang Gwinan

Classifications

• F25D21/08 Primary

  by electric heating · CPC title

• H05B3/56

  Heating cables · CPC title

• F25B2339/023

  Evaporators consisting of one or several sheets on one face of which is fixed a refrigerant carrying coil · CPC title

• F25B47/006

  for preventing frost · CPC title

• H05B3/06

  Heater elements structurally combined with coupling elements or holders · CPC title