Heating apparatus for thermoplastic resin sheet and method of manufacturing thermoplastic resin-molded body

Patent metadata

Field	Value
Publication number	US-11407148-B2
Application number	US-201816958796-A
Country	US
Kind code	B2
Filing date	Dec 25, 2018
Priority date	Jan 12, 2018
Publication date	Aug 9, 2022
Grant date	Aug 9, 2022

Abstract

A heating apparatus that heats a thermoplastic resin sheet includes a vertically-movable heating wall that is indirectly heated with a saturated steam of a heat medium and heats the thermoplastic resin sheet above a melting point of the thermoplastic resin by bringing the heating wall into contact with the thermoplastic resin sheet.

First claim

The invention claimed is:

1. A method of manufacturing a thermoplastic resin-molded body, comprising:
a step of heating a thermoplastic resin sheet to be fused above a melting point of the thermoplastic resin with the heating apparatus;
a step of clamping a molding die comprising an upper die and a lower die to pressurize the fused thermoplastic resin sheet; and
a step of cooling the pressurized thermoplastic resin sheet to be solidified to make a thermoplastic resin-molded body,
wherein the heating apparatus comprises a vertically-movable heating wall indirectly heated with a saturated steam of a heat medium that heats the thermoplastic resin sheet above the melting point of the thermoplastic resin by bringing the heating wall into contact with the thermoplastic resin sheet.

2. The method according to claim 1 , wherein two or more of the thermoplastic resin sheets are simultaneously heated and fused with the heating apparatus in the step of heating.

3. The method according to claim 2 , wherein the heating apparatus has a self-sensing function (A) capable of selectively heating a low-temperature part.

4. The method according to claim 2 , wherein the thermoplastic resin sheets have different heat capacities and are disposed without being overlapped in the step of heating.

5. The method according to claim 2 , wherein the thermoplastic resin sheets have different heat capacities and are stacked in the step of heating.

6. The method according to claim 2 , wherein the thermoplastic resin sheets have different heat capacities in the step of heating, the molding die has a rib shape, and the thermoplastic resin-molded body having the rib shape is made in the step of cooling.

7. The method according to 2 , wherein the thermoplastic resin sheets have different heat capacities in the step of heating, the molding die has a boss shape, and the thermoplastic resin-molded body having the boss shape is made in the step of cooling.

8. The method according to claim 1 , wherein the thermoplastic resin sheet is made of a fiber-reinforced thermoplastic resin made from a thermoplastic resin and reinforcing fibers.

9. The method according to claim 8 , wherein the reinforcing fibers include carbon fibers, glass fibers or aramid fibers.

10. A heating apparatus that heats a thermoplastic resin sheet, comprising an upper jacket comprising a pressure vessel that houses a heat medium and has a vertically-movable heating wall that is indirectly heated with a saturated steam of the heat medium vaporized by a heater provided inside the upper jacket and heats the thermoplastic resin sheet above a melting point of the thermoplastic resin by bringing the heating wall into contact with the thermoplastic resin sheet.

11. The heating apparatus according to claim 10 , having a self-sensing function (A) capable of selectively heating a low-temperature part.

12. The heating apparatus according to claim 10 , wherein the heat medium is an organic compound.

13. The heating apparatus according to claim 10 , wherein the heat medium is an inorganic compound.

Assignees

• Toray Industries

Inventors

• FUSE Mitsuki
• Tateyama Masaru
• Nishizaki Akihiko
• KODAIRA Kazuhisa
• FUJITA Kuniko

Classifications

• B29B13/023 Primary

  Half-products, e.g. films, plates · CPC title

• B29K2105/0872

  Prepregs · CPC title

• B29C43/34

  Feeding the material to the mould or the compression means {(B29C43/085 takes precedence)} · CPC title

• B29C70/465

  and impregnating by melting a solid material, e.g. sheets, powders of fibres · CPC title

• B29C33/42

  characterised by the shape of the moulding surface, e.g. ribs or grooves · CPC title