Planar transformer and DC-DC converter

Patent metadata

Field	Value
Publication number	US-11404202-B2
Application number	US-201816630071-A
Country	US
Kind code	B2
Filing date	Jul 6, 2018
Priority date	Jul 14, 2017
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

A planar transformer includes: a primary side planar air core coil; a secondary side planar air core coil; a primary side planar core; and a secondary side planar core. The secondary side planar air core coil is arranged so as to be spaced from the primary side planar air core coil in the winding center axis direction of the primary side planar air core coil, the secondary side planar air core coil having a non-facing portion configured not to face the primary side planar air core coil in the winding center axis direction. The primary side planar core and the secondary side planar core are stacked on outer sides of the primary side planar air core coil and the secondary side planar air core coil in the directions of the winding center axes, respectively.

First claim

The invention claimed is:

1. A planar transformer comprising:
a primary side planar air core coil;
a secondary side planar air core coil arranged so as to be spaced from the primary side planar air core coil in an winding center axis direction of the primary side planar air core coil, the secondary side planar air core coil having a non-facing portion configured not to face the primary side planar air core coil in the winding center axis direction; and
a primary side planar core and a secondary side planar core stacked on outer sides of the primary side planar air core coil and the secondary side planar air core coil, respectively, in the winding center axis direction, wherein
the primary side planar air core coil and secondary side planar air core coil respectively have facing portions at which the primary side planar air core coil and secondary side planar air core coil face with each other in the winding center axis direction,
a position of a winding center axis of one of the primary side planar air core coil and the secondary side planar air core coil is arranged at outer side of an air core of another of the primary side planar air core coil and the secondary side planar air core coil, and
the primary side planar core and the secondary side planar core are arranged so as not to be in contact with each other by being spaced from each other.

2. The planar transformer according to claim 1 , wherein the primary side planar core and the secondary side planar core are arranged so as to be spaced in the winding center axis direction, the primary side planar core and the secondary side planar core being arranged so as to sandwich, in the winding center axis direction, the facing portions of air core portions of the respective primary side planar air core coil and secondary side planar air core coil.

3. The planar transformer according to claim 1 , wherein the primary side and secondary side planar cores respectively have external shapes larger than outlines of the respective primary side planar air core coil and secondary side planar air core coil on a plane perpendicular to the winding center axis direction.

4. The planar transformer according to claim 1 further comprising an insulating substrate provided between the primary side planar air core coil and the secondary side planar air core coil in the winding center axis direction, wherein the primary side planar air core coil is formed on a first surface of the insulating substrate, and the secondary side planar air core coil is formed on a second surface of the insulating substrate on the opposite side from the first surface.

5. A DC-DC converter comprising the planar transformer according to claim 1 as a transformer of an isolated DC-DC converter utilizing an LLC converter.

Assignees

• Marelli Corp
• Univ Hokkaido Nat Univ Corp
• Univ Utsunomiya

Inventors

• Okazaki Fumihiro
• Ogasawara Satoshi
• Funato Hirohito

Classifications

• H01F3/14

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F27/2804

  Printed windings · CPC title

• H02M3/33571

  Half-bridge at primary side of an isolation transformer · CPC title

• H02M3/01

  Resonant DC/DC converters · CPC title

• H01F38/08 Primary

  High-leakage transformers or inductances · CPC title