Reactor fuel pellets with thermally-conductive inserts, and related reactor fuel pellet arrangements

Patent metadata

Field	Value
Publication number	US-11404177-B2
Application number	US-201916661398-A
Country	US
Kind code	B2
Filing date	Oct 23, 2019
Priority date	Oct 23, 2019
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

Fuel pellets and fuel pellet arrangements include thermally-conductive inserts within a fuel. The inserts have at least one portion of a thermally-conductive material, such as radially-extending fins. The inserts are configured to dissipate heat during use of the fuel pellets, while minimizing the amount of the total volume of the fuel pellet that is occupied by non-fissile material. The inclusion of heat-dissipating inserts enables the fuel pellets to exhibit improved thermal performance over the lifetime of the fuel, including a relatively low peak temperature and relatively low integrated average temperatures, while the minimal volume of the inserts avoids significantly decreasing the percent of enrichment achievable.

First claim

What is claimed is:

1. A fuel pellet for a reactor, the fuel pellet comprising:
an insert comprising a thermally-conductive material, the insert configured as at least one solid structure extending within a fuel, each of the at least one solid structure of the insert being structured as:
a planar structure comprising the thermally-conductive material, the planar structure extending from a central axis of the fuel pellet, along a radius of the fuel pellet, to substantially a periphery of the fuel pellet, or
a nonplanar structure extending continuously across substantially the whole of the height of the fuel pellet, the nonplanar structure being defined by at least one wall formed of the thermally-conductive material, the fuel filling an interior region at the central axis and defined by the at least one wall,

the fuel and the thermally-conductive material of the at least one solid structure of the insert providing mutually distinctive regions of the fuel pellet,
the insert occupying less than about 10 volume percent of the fuel pellet.

2. The fuel pellet of claim 1 , wherein the at least one solid structure of the insert comprises a plurality of fins, each of the fins comprising one of the planar structures.

3. The fuel pellet of claim 1 , wherein the thermally-conductive material exhibits a room-temperature, unirradiated, thermal conductivity greater than 10 W/m-K.

4. The fuel pellet of claim 1 , wherein the thermally-conductive material comprises one or more of silicon (Si), zirconium (Zr), aluminum oxide (Al 2 O 3 ), niobium (Nb), molybdenum (Mo), chromium (Cr), uranium (U), carbon (C), and iron (Fe).

5. The fuel pellet of claim 1 , wherein the fuel comprises one or more of uranium, plutonium, and thorium.

6. The fuel pellet of claim 1 , wherein the fuel occupies at least 90 volume percent of the fuel pellet.

7. The fuel pellet of claim 1 , wherein:
the insert is configured as a singular structure comprising the at least one solid structure; and
at least one of the at least one solid structure of the insert is structured as the planar structure.

8. The fuel pellet of claim 1 , wherein the fuel comprises discrete segments separated from one another by the insert.

9. The fuel pellet of claim 1 , wherein:
the at least one solid structure of the insert comprises the nonplanar structure, the nonplanar structure being further structured as an annular portion provided by the at least one wall; and
further comprising a plurality of fins extending radially from the annular portion.

10. The fuel pellet of claim 3 , wherein:
a first discrete segment of the fuel fills the annular portion of the insert in the interior region at the central axis and defined by the at least one wall; and
a second discrete segment of the fuel horizontally surrounds the fins.

11. The fuel pellet of claim 2 , wherein the fuel pellet comprises three or six of the fins.

12. A fuel pellet for a reactor, the fuel pellet comprising:
an insert comprising a thermally-conductive material, the insert configured as at least one solid structure extending within a fuel, each of the at least one solid structure of the insert being structured as:
a planar structure comprising the thermally-conductive material and extending continuously across substantially a whole of at least one of a height and a width of the fuel pellet, or
a nonplanar structure extending continuously across substantially the whole of the height of the fuel pellet, the nonplanar structure being defined by at least one wall formed of the thermally-conductive material, the fuel filling a region defined by the at least one wall,

the fuel and the thermally-conductive material of the at least one solid structure of the insert providing mutually distinctive regions of the fuel pellet,
wherein the insert is non-centrosymmetrically arranged within the fuel pellet, and
the insert occupying less than about 10 volume percent of the fuel pellet.

13. A fuel pellet arrangement comprising a stack of fuel pellets, at least one of the fuel pellets comprising:
a thermally-conductive insert within a fuel, the thermally-conductive insert and the fuel providing mutually distinctive regions of the at least one of the fuel pellets,
the thermally-conductive insert configured as at least one solid structure defined by at least one wall of a thickness of less than about 0.5 mm, each of the at least one wall configured as either:
a planar wall extending horizontally or vertically through the fuel, from a central axis of the at least one of the fuel pellets, along a radius of the at least one of the fuel pellets, to substantially a periphery of the fuel pellet; or
a nonplanar wall horizontally surrounding a discrete segment of the fuel filling an interior region of the nonplanar wall at the central axis, the nonplanar wall being horizontally surrounded by at least one additional discrete segment of the fuel,

the thermally-conductive insert occupying less than about 10 volume percent of the at least one of the fuel pellets.

14. The fuel pellet arrangement of claim 13 , wherein the fuel pellets of the stack are directly adjacent one another.

15. The fuel pellet arrangement of claim 13 , wherein at least one other of the fuel pellets of the stack do not comprise the thermally-conductive insert.

16. The fuel pellet arrangement of claim 13 , further comprising discs interleaved with the fuel pellets of the stack.

17. The fuel pellet arrangement of claim 16 , wherein:
the thermally-conductive insert comprises a thermally-conductive material; and
the discs comprise additional thermally-conductive material.

18. The fuel pellet arrangement of claim 17 , wherein the thermally-conductive material of the thermally-conductive insert and the additional thermally-conductive material of the discs have a same chemical composition.

19. A fuel pellet for a reactor, the fuel pellet comprising:
an insert comprising a thermally-conductive material and configured as at least one solid structure extending within a fuel, the at least one solid structure extending continuously across substantially the whole of the height of the fuel pellet,
the fuel and the thermally-conductive material providing mutually distinctive regions of the fuel pellet,
the at least one solid structure being defined by at least one wall formed of the thermally-conductive material, the at least one wall providing a tubular portion of the insert wherein:
a first discrete portion of the fuel fills the tubular portion of the insert in an interior region at a central axis and defined by the at least one wall; and
a second discrete segment of the fuel horizontally surrounds the insert,

the insert occupying less than about 10 volume percent of the fuel pellet.

Assignees

• Battelle Energy Alliance Llc

Inventors

• Mariani Robert D
• Medvedev Pavel G

Classifications

• G21C3/623

  Oxide fuels · CPC title

• G21C3/18

  Internal spacers or other non-active material within the casing, e.g. compensating for expansion of fuel rods or for compensating excess reactivity (interlayers G21C3/20) · CPC title

• G21C3/07

  characterised by their material, e.g. alloys · CPC title

• Y02E30/30

  Nuclear fission reactors · CPC title

• G21C3/045 Primary

  Pellets · CPC title