Motor with speed reduction mechanism

Patent metadata

Field	Value
Publication number	US-11401997-B2
Application number	US-201816765309-A
Country	US
Kind code	B2
Filing date	Dec 18, 2018
Priority date	Jan 17, 2018
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

A motor includes a motor unit, a speed reduction mechanism, a motion conversion mechanism, and a housing. The motion conversion mechanism converts rotary motion of the speed reduction. mechanism into reciprocating rotary motion and transmits the motion to an output shaft. The speed reduction mechanism includes a worm, a first gear, and a second gear. The worm is disposed on a rotation shaft of the motor unit. The first gear transmits rotation of the worm and rotates about a first shaft. The second gear receives rotation of the first gear and rotates about a second shaft. The motion conversion mechanism includes a rotary member and a rod. The rotary member includes a sector gear and rotates about an axis of the first shaft. The rod couples the second gear and the rotary member. The output shaft includes an output gear that engages the sector gear.

First claim

The invention claimed is:

1. A motor incorporating a speed reduction mechanism, the motor comprising:
a motor unit;
a speed reduction mechanism that reduces speed of rotation of a rotation body of the motor unit;
a motion conversion mechanism that converts rotary motion of the speed reduction mechanism into reciprocating rotary motion and transmits the motion to an output shaft; and
a housing that accommodates the speed reduction mechanism and the motion conversion mechanism, wherein
the speed reduction mechanism includes a worm disposed on a rotation shaft of the motor unit, a first gear that transmits rotation of the worm and rotates about a first shaft disposed in the housing, and a second gear that receives rotation of the first gear and rotates about a second shaft disposed in the housing at a position different from the first shaft,
the motion conversion mechanism includes a rotary member that includes a sector gear and rotates about an axis of the first shaft and a rod that couples the second gear and the rotary member, and
the output shaft includes an output gear that engages the sector gear.

2. The motor according to claim 1 , wherein the sector gear is disposed on an end of the rotary member opposite to the rod.

3. The motor according to claim 1 , wherein the rotary member is rotationally supported by one of a shaft member shared with the first gear, a recess or a projection disposed on an end surface of the first gear, and a shaft member projecting from an end surface of the first gear.

4. The motor according to claim 1 , wherein the rod is disposed so that at least a portion of the rod is held between the rotary member and the second gear or the rod is disposed at the same side of the rotary member and the second gear in a direction extending along an axis of one of the first shaft and the second shaft.

5. The motor according to claim 1 , wherein
the first shaft is disposed at one side of an axis of the rotation shaft as viewed in an axial direction of the output shaft, and
the second shaft is disposed at the other side of the axis of the rotation shaft as viewed in the axial direction of the output shaft.

6. The motor according to claim 1 , wherein the motion conversion mechanism includes a coupling member coupled to the first shaft and the output shaft.

7. The motor according to claim 6 , wherein
the housing includes a cover member that closes an opening of the housing,
the coupling member includes a coupling portion that couples the first shaft and the output shaft and a contact portion that contacts the cover member, and
the coupling portion and the contact portion are integrally formed.

8. The motor according to claim 7 , wherein the contact portion is formed of an elastic rubber member.

9. The motor according to claim 1 , wherein the rod is curved or bent so that the rod includes a central recess.

10. The motor according to claim 1 , wherein the output shaft is disposed to project toward an opening of the housing.

11. The motor according to claim 1 , wherein as viewed in an axial direction of the output shaft, the second shaft and the first shaft are disposed at different positions in a longitudinal direction of the worm.

12. The motor according to claim 1 , wherein
the speed reduction mechanism includes at least one of one or more first reduction gears or one or more second reduction gears,
the one or more first reduction gears transmit rotation of the first gear to the second gear, and
the one or more second reduction gears transmit rotation of the worm to the first gear.

Assignees

• Denso Corp

Inventors

• Aoyama Tomohiro
• Adachi Isamu
• Annen Satoshi

Classifications

• H02K7/1166

  comprising worm and worm-wheel (structural association with bearings specially adapted for worm gear drives H02K7/081) · CPC title

• B60S1/342

  with means for temporarily uncoupling the wiper arm from the drive · CPC title

• F16H37/122

  for interconverting rotary motion and oscillating motion · CPC title

• F16H2057/0213

  Support of worm gear shafts · CPC title

• B60S1/166 Primary

  characterised by the combination of a motor-reduction unit and a mechanism for converting rotary into oscillatory movement · CPC title