Linear compressor and linear compressor control system

Patent metadata

Field	Value
Publication number	US-11401924-B2
Application number	US-201916979035-A
Country	US
Kind code	B2
Filing date	Feb 19, 2019
Priority date	Mar 12, 2018
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

Provided are a linear compressor and a linear compressor control system that do not require a sensor for detecting a position of a mover, and can compute a mover position with high accuracy, in consideration of position dependency of an induced voltage constant. A linear compressor 20 includes a field element 11 having a first end connected to elastic bodies (201a and 201b) and including a permanent magnet 111, an armature 12 having a winding 122 wound around a magnetic pole 121, and a linear motor 10 that causes the field element 11 and the armature 12 to reciprocate relatively in an axial direction. A stroke of a piston is controlled so that a portion where a gradient of an induced voltage when the induced voltage computed on the basis of a voltage command value output to the linear motor 10 and a value of a current flowing through the winding 122 is at a predetermined value is within a predetermined range corresponds to a top dead center and/or a bottom dead center of a stroke of a piston 212 connected to a second end of the field element 11.

First claim

The invention claimed is:

1. A linear compressor, comprising:
a field element having a first end connected to an elastic body and including a permanent magnet, an armature having a winding wound around a magnetic pole, and a linear motor that causes the field element and the armature to reciprocate relatively in an axial direction,
wherein a stroke of a piston connected to a second end of the field element is controlled so that a top dead center and/or a bottom dead center of the stroke of the piston correspond to a portion in a stroke cycle when a gradient of an induced voltage of zero is within a predetermined range, the predetermined range is computed on the basis of a voltage command value output to the linear motor and a value of a current flowing through the winding is at a predetermined value, and
wherein the piston reaches the top dead center and/or the bottom dead center when the gradient of the induced voltage when the induced voltage is zero volts is zero.

2. The linear compressor according to claim 1 , wherein
the elastic body is resonance springs comprising:
a first resonance spring mounted between the armature and an elastic body support member to which the second end of the field element is fixed, and
a second resonance spring mounted between the elastic body support member and a base member.

3. A linear compressor comprising
a field element having a first end connected to an elastic body and including a permanent magnet, an armature having a winding wound around a magnetic pole, and a linear motor that causes the field element and the armature to reciprocate relatively in an axial direction,
wherein a stroke of a piston connected to a second end of the field element is controlled so that a top dead center and/or a bottom dead center of the stroke of the piston correspond to a portion in a stroke cycle when a gradient of an induced voltage of zero is within a predetermined range, the predetermined range is computed on the basis of a voltage command value output to the linear motor and a value of a current flowing through the winding is at a predetermined value, and
wherein the stroke of the piston becomes larger to allow the piston to reach the top dead center when the gradient of the induced voltage when the computed induced voltage is zero volts is not zero.

4. A linear compressor control system, comprising:
a field element having a first end connected to an elastic body and including a permanent magnet, an armature having a winding wound around a magnetic pole, and a linear motor that causes the field element and the armature to reciprocate relatively in an axial direction; and
a control device that controls a voltage applied to the winding on the basis of at least a current flowing through the winding,
wherein the control device obtains an induced voltage on the basis of a voltage command value output to the linear motor and a value of the current flowing through the winding obtains, as a gradient of the induced voltage, a differential value of the induced voltage when the induced voltage is zero volts, and performs a control to cause a portion in a stroke cycle when the gradient of the induced voltage when the induced voltage is at a predetermined value is within a predetermined range to correspond to a top dead center and/or a bottom dead center of a stroke of a piston connected to a second end of the field element, and
wherein the control device determines that the piston has reached the top dead center and/or the bottom dead center when the differential value of the induced voltage is zero.

5. The linear compressor control system according to claim 4 , wherein
when the differential value of the induced voltage has not reached the predetermined value, the control device increases the voltage command value or adds a positive direct-current component to the voltage command value.

6. The linear compressor control system according to claim 4 , wherein
when the differential value of the induced voltage exceeds the predetermined value, the stroke controller reduces the voltage command value or adds a negative direct-current component to the voltage command value.

7. The linear compressor control system according to claim 5 , wherein
the control device only obtains the differential value of the induced voltage when the induced voltage is zero volts.

8. The linear compressor control system according to claim 7 , wherein
the elastic body is resonance springs comprising
a first resonance spring mounted between the armature and an elastic body support member to which the second end of the field element is fixed, and
a second resonance spring mounted between the elastic body support member and a base member.

Assignees

• Hitachi Automotive Systems Ltd
• Hitachi Astemo Ltd

Inventors

• HOTTA Kaito
• Hatsuse Wataru
• Koyama Masaki
• Ito Tsutomu
• Kawai Yoshinori

Classifications

• F04B49/12

  by varying the length of stroke of the working members · CPC title

• H02P7/02

  the DC motors being of the linear type · CPC title

• F05B2210/12

  gaseous, i.e. compressible · CPC title

• F04B31/00

  Free-piston pumps specially adapted for elastic fluids; Systems incorporating such pumps (muscle-driven pumps in which the stroke is not defined by gearing F04B33/00) · CPC title

• H02P25/032 Primary

  Reciprocating, oscillating or vibrating motors · CPC title