Gas turbine engine variable area fan nozzle control

Patent metadata

Field	Value
Publication number	US-11401889-B2
Application number	US-202017038322-A
Country	US
Kind code	B2
Filing date	Sep 30, 2020
Priority date	Jan 31, 2012
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

A method of managing a gas turbine engine includes the steps of detecting an airspeed and detecting a fan speed. A parameter relationship is referenced related to a desired variable area fan nozzle position based upon at least airspeed and fan speed. The detected airspeed and detected fan speed is compared to the parameter relationship to determine a target variable area fan nozzle position. An actual variable area fan nozzle position is adjusted in response to the determination of the target area fan nozzle position and at least one threshold.

First claim

What is claimed is:

1. A turbofan gas turbine engine comprising:
a fan section including a fan having a fan blade, and a fan pressure ratio of less than 1.45 across the fan blade alone at cruise at 0.8 Mach and 35,000 feet;
a compressor section including a first compressor and a second compressor;
a turbine section including a first turbine and a fan drive turbine, wherein the first turbine drives the second compressor;
a fan nacelle surrounding the fan and a core nacelle to provide a bypass flow path, and including a variable area fan nozzle coupled to one or more actuators, wherein the variable area fan nozzle is movable between a first position and a second position in response to the one or more actuators; and
a controller that references a parameter relationship relating to a desired variable area fan nozzle position based upon at least airspeed and fan speed, compares a detected airspeed and a detected fan speed to the parameter relationship to determine a target variable area fan nozzle position, the parameter relationship including first and second thresholds respectively corresponding to upper and lower fan speed limits that provide a schedule of curves of the fan speed in relation to a fan aerodynamic design speed, wherein the upper fan speed limit and the lower fan speed limit are less than the fan aerodynamic design speed, selects the target variable area fan nozzle position according to the schedule of curves, and provides a command to the one or more actuators to adjust the variable area fan nozzle from the first position to the second position corresponding to the target variable fan nozzle position.

2. The turbofan gas turbine engine according to claim 1 , further comprising a geared architecture, wherein the fan drive turbine drives the fan through the geared architecture.

3. The turbofan gas turbine engine according to claim 2 , wherein the first compressor includes a plurality of stages.

4. The turbofan gas turbine engine according to claim 3 , wherein the first turbine includes a plurality of stages, and wherein both the first compressor and the fan drive turbine include a greater number of stages than the first turbine.

5. The turbofan gas turbine engine according to claim 4 , wherein the variable area fan nozzle alters bypass flow in the bypass flow path in response to moving between the first position and the second position.

6. The turbofan gas turbine engine according to claim 5 , wherein the geared architecture is an epicyclic gear train that defines a gear reduction ratio, and wherein the variable area fan nozzle is linearly translatable between the first position and the second position relative to an engine longitudinal axis in response to the one or more actuators.

7. The turbofan gas turbine engine according to claim 6 , wherein the controller provides the target variable area fan nozzle position for a range of air speeds based upon the fan speed.

8. The gas turbine engine according to claim 7 , wherein the controller communicates with a spool sensor, the spool sensor detects a rotational speed of a first spool comprising the first compressor and the fan drive turbine, and the controller determines the target variable area fan nozzle position based upon the rotational speed of the first spool.

9. The gas turbine engine according to claim 8 , wherein the controller detects the fan speed based upon the rotational speed of the first spool and the gear reduction ratio.

10. The turbofan gas turbine engine according to claim 9 , wherein the turbofan gas turbine engine is a two-spool turbofan gas turbine engine including an inner shaft and an outer shaft rotatable about the engine longitudinal axis, the inner shaft interconnects the fan drive turbine and the geared architecture, and the outer shaft interconnects the second compressor and the first turbine.

11. The turbofan gas turbine engine according to claim 10 , wherein the inner shaft interconnects the fan drive turbine and the first compressor.

12. The turbofan gas turbine engine according to claim 7 , wherein the variable area fan nozzle includes a plurality of arcuate segments that are linearly translatable relative to the engine longitudinal axis between the first position and the second position to vary an exit area of the variable area fan nozzle in response to the one or more actuators.

13. The turbofan gas turbine engine according to claim 12 , wherein one of the first and second positions corresponds to a maximum of the exit area at air speeds below 0.35 Mach, and another one of the first and second positions corresponds to a minimum of the exit area at air speeds above 0.55 Mach, and the range of air speeds is 0.35-0.55 Mach.

14. The turbofan gas turbine engine according to claim 13 , wherein the lower fan speed limit corresponds to a value that is less than 65% of the fan aerodynamic design speed, and the upper fan speed limit corresponds to a value that is above 70% of the fan aerodynamic design speed.

15. The turbofan gas turbine engine according to claim 12 , wherein the geared architecture is a planetary gear system.

16. The turbofan gas turbine engine according to claim 15 , wherein translation of the plurality of arcuate segments relative to the engine longitudinal axis between the first position and the second position defines an annular vent that varies the exit area of the fan nacelle.

17. The turbofan gas turbine engine according to claim 16 , wherein the annular vent is blocked in one of the first and second positions, and the annular vent is fully open in another one of the first and second positions.

18. The turbofan gas turbine engine according to claim 17 , wherein the turbine section includes a mid-turbine frame that supports one or more bearing systems in the turbine section.

19. The turbofan gas turbine engine according to claim 18 , wherein the mid-turbine frame includes airfoils in a core flowpath.

20. A method of managing a turbofan gas turbine engine comprising the steps of:
providing a fan section including a fan having a fan blade arranged in a fan nacelle and a fan pressure ratio of less than 1.45 across the fan blade alone at cruise at 0.8 Mach and 35,000 feet, the fan nacelle surrounding the fan and a core nacelle to provide a bypass flow path, and the fan nacelle including a variable area fan nozzle coupled to one or more actuators, wherein the variable area fan nozzle is moveable relative to an engine longitudinal axis in response to the one or more actuators;
rotating a first spool about the engine longitudinal axis to rotate the fan, the first spool including a first compressor and a fan drive turbine;
rotating a second spool about the engine longitudinal axis, the second spool including a second compressor and a first turbine;
detecting an airspeed;
detecting a fan speed;
referencing a parameter relationship related to a desired variable area fan nozzle position based upon at least airspeed and fan speed, the parameter relationship including first and second thresholds respectively corresponding to upper and lower fan speed limits that provide a schedule of curves of the fan speed in relation to a fan aerodynamic design speed, wherein the upper fan speed limit and the lower fan speed limit are less than the fan aerodynamic design speed;
comparing the detected airspeed and the detected fan speed to the parameter relationship to determine a target variable area fan nozzle position according to the schedule of curves; and
adjusting an actual variable area fan nozzle position of the variable area fan no

Assignees

• Raytheon Tech Corp

Inventors

• Blackwell Geoffrey T
• Mcvey William J
• Tempelman William G

Classifications

• F02K1/18

  automatic · CPC title

• F05D2220/32

  in gas turbines · CPC title

• F02K3/06 Primary

  with front fan · CPC title

• F02K1/09

  by axially moving an external member, e.g. a shroud (F02K1/12 takes precedence) · CPC title

• F05D2270/304

  Spool rotational speed · CPC title