System and method for direct injection fuel pump control

Patent metadata

Field	Value
Publication number	US-11401883-B2
Application number	US-202016839398-A
Country	US
Kind code	B2
Filing date	Apr 3, 2020
Priority date	Apr 3, 2020
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

Methods and systems are provided for vehicle direct injection fuel pump control. In one example, a method may include reducing a flow speed of fuel from a cam-driven direct injection fuel pump for at least half of a total duration of an output stroke of the fuel pump. A cam driving the fuel pump may reduce the flow speed at a first rate during a main portion of the output stroke, and the cam may reduce the flow speed at a second rate during an end ramp portion of the output stroke.

First claim

The invention claimed is:

1. A method, comprising:
flowing fuel to a cam-driven direct injection fuel pump of an engine during an intake stroke of a single cycle of the cam-driven direct injection fuel pump, where the single cycle includes only the intake stroke and an output stroke and a total duration of the output stroke is longer than a total duration of the intake stroke;
transitioning the cam-driven direct injection fuel pump from the intake stroke to the output stroke; and
during the output stroke, maintaining a drive speed of the cam-driven direct injection fuel pump while continuously reducing a flow speed of a total flow of fuel from the cam-driven direct injection fuel pump for at least half of the total duration of the output stroke, wherein continuously reducing the flow speed of the total flow of fuel includes:
reducing the flow speed at a first constant rate throughout a main portion of the output stroke; and
reducing the flow speed at a second constant rate throughout an end ramp portion of the output stroke following the main portion, where the end ramp portion is offset from the transition of the cam-driven direct injection fuel pump from the intake stroke to the output stroke by less than half of a total duration of the single cycle.

2. The method of claim 1 , wherein the output stroke includes a beginning ramp portion, with the main portion occurring between the beginning ramp portion and the end ramp portion, and with a duration of the beginning ramp portion being longer than a duration of the end ramp portion.

3. The method of claim 2 , wherein a magnitude of the second constant rate is greater than a magnitude of the first constant rate, and wherein transitioning the flow speed from the first constant rate to the second constant rate includes reducing the flow speed at a non-constant rate through an end transition portion between the main portion and the end ramp portion.

4. The method of claim 3 , further comprising increasing the flow speed of the total flow of fuel from the cam-driven direct injection fuel pump during the output stroke at the beginning ramp portion.

5. The method of claim 4 , further comprising directly transitioning from increasing the flow speed of the total flow of fuel from the cam-driven direct injection fuel pump during the output stroke at the beginning ramp portion to reducing the flow speed at the first constant rate during the main portion.

6. The method of claim 1 , wherein the flow speed of the total flow of fuel from the cam-driven direct injection fuel pump during the main portion of the output stroke is less than a flow speed of the fuel flowing to the cam-driven direct injection fuel pump during the intake stroke.

7. The method of claim 1 , further comprising directing the total flow of fuel from the cam-driven direct injection fuel pump to a fuel rail of the engine for at least a portion of the total duration of the output stroke.

8. The method of claim 7 , wherein directing the total flow of fuel from the cam-driven direct injection fuel pump to the fuel rail includes energizing a solenoid of the cam-driven direct injection fuel pump throughout the portion of the total duration of the output stroke, where a length of the portion of the total duration is based on the flow speed of the fuel.

9. The method of claim 1 , wherein a duration of the intake stroke is greater than the offset of the end ramp portion from the transition of the cam-driven direct injection fuel pump from the intake stroke to the output stroke.

Assignees

• Ford Global Tech Llc

Inventors

• Styron Joshua Putman

Classifications

• F02M59/102

  Mechanical drive, e.g. tappets or cams (F02M45/063 takes precedence) · CPC title

• F02D2001/009

  Means for varying the pressure of fuel supply pump according to engine working parameters · CPC title

• F02D41/3845 Primary

  by controlling the flow into the common rail, e.g. the amount of fuel pumped · CPC title

• F02D2200/101

  Engine speed · CPC title

• F02D2041/389

  for injecting directly into the cylinder · CPC title