Cutting a sidetrack window in a cased wellbore

Patent metadata

Field	Value
Publication number	US-11401763-B2
Application number	US-201916544364-A
Country	US
Kind code	B2
Filing date	Aug 19, 2019
Priority date	Aug 19, 2019
Publication date	Aug 2, 2022
Grant date	Aug 2, 2022

Abstract

A sidetrack window is cut in a cased wellbore by disposing a sidetracking assembly within the cased wellbore. A first ball is deployed into a drill string of the sidetracking assembly. The first ball leaves the drill string and lands on a ball seat of a cement retainer to block fluid outlet of the cement retainer. Then, the cement retainer is set and a second fluid outlet of the cement retainer is exposed. Cement is flowed through the drill string to the portion of the cased wellbore downstream of the cement retainer to plug the portion of the wellbore. The whipstock assembly is separated from the cement retainer. A second ball is deployed inside the drill string to land on the seat of the whipstock assembly to block a fluid outlet of the whipstock assembly. The whipstock assembly is anchored in the cased wellbore and the milling system is actuated to begin cutting the sidetrack window.

First claim

That which is claimed is:

1. A method comprising:
disposing a sidetracking assembly within a cased wellbore, the sidetracking assembly releasably and fluidically coupled to a drill string configured to receive fluid from or near a surface of the wellbore, the drill string comprising a milling system, the sidetracking assembly comprising a cement retainer and a whipstock assembly releasably and fluidically coupled to the cement retainer and disposed between the cement retainer and the drill string, the drill string releasably attached to the whipstock assembly, the whipstock assembly comprising an anchor activable by fluidic pressure and the cement retainer comprising a packer activable by fluidic pressure;
deploying a first ball inside the drill string, the first ball configured to leave the drill string to move past a ball seat of the whipstock assembly to land on a ball seat of the cement retainer to block a first fluid outlet of the cement retainer;
with the fluid outlet of the cement retainer blocked, setting the cement retainer in the cased wellbore by applying fluidic pressure at the cement retainer to expand the packer;
exposing a second fluid outlet of the cement retainer to fluidically couple the drill string to a portion of the cased wellbore downstream of the cement retainer;
flowing cement through the drill string, to the portion of the cased wellbore downstream of the cement retainer to plug the portion of the wellbore;
separating the whipstock assembly from the cement retainer;
deploying a second ball inside the drill string, the second ball comprising a diameter larger than a diameter of the first ball such that the second ball lands on the seat of the whipstock assembly to block a fluid outlet of the whipstock assembly;
with the fluid outlet of the whipstock assembly blocked, anchoring the whipstock assembly in the cased wellbore by applying fluidic pressure at the cement retainer to expand the anchor of the whipstock assembly;
detaching the drill string from the whipstock assembly; and
with the whipstock assembly anchored on the cased wellbore and the drill string detached from the whipstock assembly, actuating the milling system of the drill string to begin cutting a sidetrack window in the cased wellbore.

2. The method of claim 1 , further comprising, prior to flowing cement through the drill string:
separating the whipstock assembly from the cement retainer; and
pressure testing the cement retainer.

3. The method of claim 1 , further comprising, after separating the whipstock assembly from the cement retainer and prior to deploying the second ball, positioning the whipstock assembly at a desired location along the cased wellbore upstream of the cement retainer.

4. The method of claim 1 , further comprising, prior to actuating the milling system, separating the drill string from the whipstock assembly.

5. The method of claim 4 , wherein the whipstock assembly is releasably coupled to the drill string through a stinger of the whipstock assembly, and wherein actuating the milling system of the drill string to begin cutting the sidetrack window comprises milling, with the milling system, the stinger of the whipstock assembly.

6. The method of claim 1 , wherein setting the cement retainer comprises flowing a first fluid through the drill string to apply fluidic pressure at the cement retainer to expand the packer of the cement retainer and set the cement retainer in the cased wellbore.

7. The method of claim 1 , wherein anchoring the whipstock assembly comprises flowing a second fluid through the drill string to apply fluidic pressure at the whipstock assembly to expand the anchor of the cement retainer and anchor the whipstock assembly in the cased wellbore.

8. The method of claim 1 , wherein exposing the outlet of the cement retainer comprises continuing to flow the first fluid to move the ball seat away from the cement retainer and expose an outlet of the cement retainer to fluidically couple the drill string to the portion of the cased wellbore downstream of the cement retainer.

9. The method of claim 1 , wherein separating the whipstock assembly from the cement retainer comprises pulling the whipstock assembly away from the cement retainer to shear off an outlet of the whipstock assembly from the cement retainer.

10. A well system for cutting a sidetrack window in a cased wellbore, the system comprising:
a drill string configured to receive fluid from or near a surface of the wellbore, the drill string coupled to a milling system; and
a sidetracking assembly releasably and fluidically coupled to the drill string, the sidetracking assembly configured to form a cement plug to allow the milling system to cut a window in the cased wellbore, the sidetracking assembly comprising a cement retainer comprising a packer activable by fluidic pressure, the cement retainer comprising a first ball seat configured to support a first ball configured to block a first fluid outlet of the cement retainer to allow fluidic pressure at the string to expand the packer to set the cement retainer in the wellbore; and
a whipstock assembly releasably and fluidically coupled to the cement retainer and disposed between the cement retainer and the drill string, the whipstock assembly configured to separate from the cement retainer to allow the well system to do at least one of 1) pressure test the cement retainer and 2) anchor the whipstock assembly in the wellbore after flowing cement downstream of the cement retainer to plug the wellbore, the whipstock assembly comprising an anchor activable by fluidic pressure, the whipstock assembly comprising a second ball seat comprising a second fluid outlet sized to allow the first ball to pass through the second fluid outlet but stop a second ball larger than the first ball, the second ball configured to block the second fluid outlet of the whipstock assembly to allow fluidic pressure at the drill string to expand the anchor to anchor the whipstock assembly in the wellbore;
wherein the drill string is releasably coupled to the whipstock assembly such that, with the whipstock assembly anchored, the drill string detaches from the whipstock assembly to mill a sidetrack window in the cased wellbore.

11. The well system of claim 10 , wherein the whipstock assembly is releasably coupled to the drill string through a drillable stinger of the whipstock assembly.

12. The well system of claim 10 , wherein the packer of the cement retainer is designed at a shear rating pressure value permitting the packer to be expanded by fluid pressure without shearing off the first ball seat.

13. The well system of claim 10 , wherein the anchor of the whipstock assembly is configured such that the anchor is activable by a fluidic pressure larger than the fluidic pressure that activates the packer of the cement retainer.

14. The well system of claim 10 , wherein the cement retainer comprises an internal sleeve that is movable to close a fluidic outlet of the cement retainer to pressure test the cement retainer.

15. The well system of claim 10 , wherein the whipstock assembly further comprises a tube extending from the second fluid outlet of the whipstock assembly, the tube configured to be removable attached to a fluid inlet of the cement retainer.

16. The well system of claim 10 , wherein the first seat is movable with respect to the cement retainer by fluidic pressure and the second seat is permanently attached to the whipstock assembly.

17. A method comprising:
disposing a sidetracking assembly within a wellbore, the sidetracking assembly releasably and fluidica

Assignees

• Saudi Arabian Oil Co

Inventors

• Al-Mousa Ahmed
• Neacsu Marius
• Al-Ramadhan Ahmed A

Classifications

• E21B23/0413

  using means for blocking fluid flow, e.g. drop balls or darts (using balls or the like for actuating downhole valves E21B34/142) · CPC title

• E21B29/06 Primary

  Cutting windows, e.g. directional window cutters for whipstock operations ({E21B29/005 and} E21B29/08 take precedence) · CPC title

• E21B33/13

  Methods or devices for cementing, for plugging holes, crevices or the like · CPC title

• E21B33/129

  with mechanical slips for hooking into the casing (E21B33/122, E21B33/124 take precedence) · CPC title

• E21B7/061 Primary

  the tool shaft advancing relative to a guide, e.g. a curved tube or a whipstock · CPC title