Implant fusion device and method of manufacturing
US-2024423813-A1 · Dec 26, 2024 · US
US11399953B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11399953-B2 |
| Application number | US-201916591906-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 3, 2019 |
| Priority date | Sep 20, 2006 |
| Publication date | Aug 2, 2022 |
| Grant date | Aug 2, 2022 |
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An implant or endoprosthesis suitable to be implanted in human or animal tissue includes two (or more than two) parts to be joined in situ. Each one of the parts includes a joining location, the two joining locations facing each other when the device parts are positioned for being joined together, wherein one of the joining locations includes a material which is liquefiable by mechanical vibration and the other one of the joining locations includes a material which is not liquefiable by mechanical vibration and a structure (e.g. undercut cavities or protrusions) suitable for forming a positive fit connection with the liquefiable material. The joining process is effected by pressing the two device parts against each other and by applying ultrasonic vibration to one of the device parts when the two parts are positioned relative to each other such that the two joining locations are in contact with each other.
Opening claim text (preview).
What is claimed is: 1. A method for implanting and assembling a device in a human or animal patient, the method comprising the steps of: providing a base part and a based part of the device, wherein each one of the two parts comprises one of a pair of matched joining locations of which a first joining location comprises a liquefiable material and a second joining location comprises a non-liquefiable material and a structure which is suitable to form a positive fit connection with the liquefiable material, and wherein the joining location of the base part is situated on a distal end or on a distal portion thereof; providing a through opening in bone tissue of the patient or in a further device part, the opening comprising a proximal mouth and a distal mouth; positioning the based part relative to the bone tissue or further device part such that the joining location thereof is situated at the distal mouth of the through opening or beyond the distal mouth; positioning the base part in the through opening such that a distal end or portion thereof is in contact with the second joining location of the based part and its proximal face is situated in the region of the proximal mouth of the opening, whereby the base part extends in a proximodistal direction; pressing the base part against the based part and coupling mechanical vibration into the base part for a time sufficient for liquefying the liquefiable material of the first joining location and letting it penetrate the structure of the second joining location so as to join the base part to the based part by the positive fit connection between the non-liquefiable material and the liquefiable material, wherein the structure of the second joining location is undercut with respect to the proximodistal direction, whereby the positive-fit connection secures the base part against movements away from the based part into proximal directions. 2. The method according to claim 1 , wherein the base part is pin-shaped and the through opening is a bore. 3. The method according to claim 1 , wherein a proximal portion of the base part is equipped for being anchored in bone tissue with the aid of a further liquefiable material and mechanical vibration and wherein the base part is anchored in the walls of the though opening simultaneously with being joined to the based part. 4. The method according to claim 3 , wherein the liquefiable material and the further liquefiable material is the same material and wherein the base part is pin-shaped and comprises said same material in a proximal section and at a distal end or distal section. 5. The method according to claim 1 , wherein the base part is a pin consisting of the liquefiable material. 6. The method according to claim 1 , wherein a proximal section of the base part is equipped for being retained in the through opening by a head. 7. The method according to claim 1 , wherein the through opening has a non straight axis and wherein the base part is bent under the influence of pressure and vibration for being retained in the through opening. 8. The method according to claim 1 , wherein the based part is a joint replacement prosthesis to which a bone fragment is joined with the aid of the base part. 9. The method according to claim 1 , wherein the based part is an endoprosthesis for resurfacing a bearing surface of a joint or an endoprosthesis with a stem and is fixed to a correspondingly prepared bone tissue with the aid of a plurality of base parts. 10. The method according to claim 1 , wherein the based part is a marrow nail or plate and is fixed in the marrow space of a tubular bone with the aid of a plurality of base parts extending through one wall of the tubular bone. 11. The method according to claim 1 , wherein the through opening is provided in a further device part and wherein the further device part is an endoprosthesis for replacing a bearing surface in a joint to which a bone fragment is to be fixed with the aid of a base part, or an intervertebral element replacing an intervertebral disc which is fixed to two neighboring intervertebral bodies with the aid of a plurality of base parts.
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