Image forming apparatus

Patent metadata

Field	Value
Publication number	US-11397397-B1
Application number	US-202117367840-A
Country	US
Kind code	B1
Filing date	Jul 6, 2021
Priority date	Jul 6, 2021
Publication date	Jul 26, 2022
Grant date	Jul 26, 2022

Abstract

An image forming apparatus includes an image carrier, a charging unit, an exposure unit, a developing unit, a transfer device, a sensor, and a processor. The processor compares a surface potential difference between a first surface potential and a second surface potential of the image carrier to a threshold to detect that a surface potential difference exceeding the threshold is generated in the image carrier in a state where the supply of the developer from the developing unit to the image carrier is inhibited, the first surface potential being a surface potential of the image carrier to which the transfer bias measured by the sensor is not applied, and the second surface potential being a surface potential of the image carrier to which the transfer bias is applied.

First claim

What is claimed is:

1. An image forming apparatus, comprising:
an image carrier;
a charger configured to charge the image carrier;
an exposure component configured to form an electrostatic latent image on the image carrier;
a developing component configured to supply a developer to the image carrier;
a transfer device configured to apply a transfer bias to transfer a developer image from the image carrier to a medium, the developer image being formed by developing the electrostatic latent image on the image carrier with the developing component;
a sensor configured to measure a surface potential on the image carrier; and
a processor configured to compare a surface potential difference between a first surface potential and a second surface potential of the image carrier to a threshold to detect that a surface potential difference exceeding the threshold is generated in the image carrier in a state where the supply of the developer from the developing component to the image carrier is inhibited, the first surface potential being a surface potential of the image carrier to which the transfer bias measured by the sensor is not applied, and the second surface potential being a surface potential of the image carrier to which the transfer bias is applied.

2. The image forming apparatus according to claim 1 , wherein
if the processor detects that a surface potential difference exceeding the threshold is generated in the image carrier, the processor executes a control such that the transfer bias is applied.

3. The image forming apparatus according to claim 1 , further comprising:
a memory configured to store setting information representing a condition where an operation of detecting deterioration of the image carrier starts, wherein
if the condition represented by the setting information stored in the memory is satisfied, the processor executes an operation of detecting that a surface potential difference exceeding the threshold is generated in the image carrier.

4. The image forming apparatus according to claim 1 , wherein
the processor sets, as the first surface potential, an average value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is not applied,
sets, as the second surface potential, an average value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is applied, and
compares a surface potential difference between the first surface potential and the second surface potential to a threshold.

5. The image forming apparatus according to claim 1 , wherein
the processor sets, as the first surface potential, a maximum value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is not applied,
sets, as the second surface potential, a maximum value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is applied, and
compares a surface potential difference between the first surface potential and the second surface potential to a threshold.

6. The image forming apparatus according to claim 1 , wherein
the processor sets, as the first surface potential, a minimum value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is not applied,
sets, as the second surface potential, a minimum value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is applied, and
compares a surface potential difference between the first surface potential and the second surface potential to a threshold.

7. The image forming apparatus according to claim 1 , wherein
the processor sets, as the first surface potential, a median value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is not applied,
sets, as the second surface potential, a median value of surface potentials of the image carrier that are measured by the sensor multiple times in a period where the transfer bias is applied, and
compares a surface potential difference between the first surface potential and the second surface potential to a threshold.

8. The image forming apparatus according to claim 1 , further comprising:
a memory configured to store setting information representing a plurality of comparison methods for specifying the surface potential difference, wherein
the processor specifies the surface potential difference based on a comparison method selected from the comparison methods stored in the memory as the setting information.

9. The image forming apparatus according to claim 1 , further comprising:
a memory configured to store a set value for adjusting an application timing and an applied value of the transfer bias if a surface potential difference exceeding the threshold is generated in the image carrier, wherein
if the processor detects that a surface potential difference exceeding the threshold is generated in the image carrier, the processor adjusts the application timing and the applied value of the transfer bias based on the set value stored in the memory.

10. The image forming apparatus according to claim 1 , further comprising:
a communication interface configured to communicate with a management apparatus, wherein
if the processor detects that a surface potential difference exceeding the threshold is generated in the image carrier, the processor causes the communication interface to notify the management apparatus of the surface potential difference generated in the image carrier.

11. A method for operating an image forming apparatus, comprising:
charging an image carrier;
forming an electrostatic latent image on the image carrier;
supplying a developer to the image carrier;
applying a transfer bias to transfer a developer image from the image carrier to a medium, the developer image being formed by developing the electrostatic latent image on the image carrier;
measuring a surface potential on the image carrier; and
comparing a surface potential difference between a first surface potential and a second surface potential of the image carrier to a threshold to detect that a surface potential difference exceeding the threshold is generated in the image carrier in a state where the supply of the developer from a developing component to the image carrier is inhibited, the first surface potential being a surface potential of the image carrier to which the transfer bias measured by the sensor is not applied, and the second surface potential being a surface potential of the image carrier to which the transfer bias is applied.

12. The method according to claim 11 , further comprising:
if a surface potential difference exceeding the threshold is generated in the image carrier is detected, executing a control such that the transfer bias is applied.

13. The method according to claim 11 , further comprising:
storing setting information representing a condition where an operation of detecting deterioration of the image carrier starts; and
if the condition represented by the setting information stored in the memory is satisfied, executing an operation of detecting that a surface potential difference exceeding the threshold is generated in the image carrier.

14. The method according to claim 11 , further comprising:
setting, as the first surface potential, an average value of surface potentials of the image carrier that are measured mult

Assignees

• Toshiba Tec Kk

Inventors

• Tashiro Hiroki

Classifications

• G03G15/5037 Primary

  the characteristics being an electrical parameter, e.g. voltage · CPC title

• G03G15/1675

  with means for controlling the bias applied in the transfer nip · CPC title

• G03G15/16

  of a toner pattern, e.g. a powder pattern {, e.g. magnetic transfer} · CPC title

• G03G15/55

  Self-diagnostics; Malfunction or lifetime display · CPC title