Systems and methods for engine brake diagnostics and control

Patent metadata

Field	Value
Publication number	US-11396284-B2
Application number	US-201916689824-A
Country	US
Kind code	B2
Filing date	Nov 20, 2019
Priority date	Nov 21, 2018
Publication date	Jul 26, 2022
Grant date	Jul 26, 2022

Abstract

A system for diagnosing engine braking performance of an engine comprising a plurality of cylinders comprises an exhaust manifold pressure sensor configured to detect an exhaust manifold pressure corresponding to exhaust gas emitted from a plurality of cylinders. A controller is configured to determine an exhaust manifold pressure value corresponding to at least one cylinder of the plurality of cylinders that is being used for engine braking, from an exhaust manifold pressure sensor signal received from the exhaust manifold pressure sensor. The controller is also configured to determine an engine braking value based on the exhaust manifold pressure value.

First claim

What is claimed is:

1. A system for diagnosing and controlling engine braking performance of an engine comprising a plurality of cylinders, the system comprising:
an exhaust manifold pressure sensor configured to detect an exhaust manifold pressure corresponding to exhaust gas emitted from the plurality of cylinders; and
a controller configured to:
determine an exhaust manifold pressure value corresponding to at least one cylinder of the plurality of cylinders that is being used for engine braking from an exhaust manifold pressure sensor signal received from the exhaust manifold pressure sensor;
determine an engine braking value based on the exhaust manifold pressure value; and
adjust the engine braking value towards a target engine braking value.

2. The system of claim 1 , wherein the controller is further configured to:
in response to determining that the exhaust manifold pressure value is less than a target exhaust manifold pressure value, determine that the engine braking value is less than the target engine braking value; and
adjust at least one of an intake throttle, an intake cam phaser or an exhaust cam phaser associated with the engine, an exhaust valve associated with the at least one cylinder, or a waste gate associated with a turbocharger coupled to the engine to increase the engine braking value towards the target engine braking value.

3. The system of claim 2 , wherein the controller is further configured to:
in response to determining that the exhaust manifold pressure value is greater than the target exhaust manifold pressure value, determine that the engine braking value is greater than the target engine braking value; and
adjust at least one of the intake throttle, the intake cam phaser or the exhaust cam phaser associated with the engine, or the exhaust valve associated with the at least one cylinder to decrease the engine braking value towards the target engine braking value.

4. The system of claim 1 , wherein the controller is configured to:
in response to determining that the exhaust manifold pressure value is unstable, determine that the engine braking value is unstable; and
generate a fault code.

5. The system of claim 4 , wherein the controller is further configured to disable engine braking in response to the engine braking value being unstable.

6. A system, comprising:
a controller configured to:
determine an exhaust manifold pressure value corresponding to at least one cylinder of a plurality of cylinders that is being used for engine braking based on a signal received from an exhaust manifold pressure sensor;
set a target engine braking value for engine braking based on a target exhaust manifold pressure of exhaust gas emitted by at least one cylinder of the plurality of cylinders that is being used for engine braking; and
adjust a component associated with the engine so as to maintain an engine braking value at the target engine braking value based on the determined exhaust manifold pressure value.

7. The system of claim 6 , wherein the controller is configured to set the target engine braking value based also on at least one of a target vehicle speed of a vehicle, a target vehicle deceleration rate of the vehicle, or a target brake pedal position of a brake pedal associated with the vehicle.

8. The system of claim 7 , wherein the component associated with the engine comprises at least one of an intake throttle, an intake cam phaser or an exhaust cam phaser associated with the engine of the vehicle, an exhaust valve associated with the at least one cylinder of the plurality of cylinders, or a waste gate associated with a turbocharger coupled to the engine.

9. The system of claim 8 , wherein the controller is further configured to:
in response to at least one of an exhaust manifold pressure being less than the target exhaust manifold pressure, a vehicle speed being greater than the target vehicle speed, a vehicle deceleration rate being less than the target vehicle deceleration rate, or a brake pedal position of the brake pedal being greater than the target brake pedal position, determine that the engine braking value is less than the target engine braking value; and
adjust at least one of the intake throttle, the intake cam phaser, the exhaust cam phaser, the waste gate, or the exhaust valve associated with the at least one cylinder to increase the engine braking value towards the target engine braking value.

10. The system of claim 9 , wherein the controller is further configured to downshift an automatic transmission associated with the vehicle to increase the engine braking value towards the target engine braking value.

11. The system of claim 9 , wherein the controller is configured to:
in response to at least one of the exhaust manifold pressure being greater than the target exhaust manifold pressure, the vehicle speed being less than the target vehicle speed, or the vehicle deceleration rate being greater than the target vehicle deceleration rate, determine that the engine braking value is greater than the target engine braking value; and
adjust at least one of the intake throttle, the intake cam phaser, the exhaust cam phaser, the waste gate, or the exhaust valve associated with the at least one cylinder to decrease the engine braking value towards the target engine braking value.

12. The system of claim 11 , wherein the controller is further configured to upshift an automatic transmission associated with the vehicle to decrease the engine braking value towards the target engine braking value.

13. A method for controlling engine braking in an engine including a plurality of cylinders, comprising:
determining an exhaust manifold pressure value corresponding to at least one cylinder of the plurality of cylinders that is being used for engine braking;
determining an engine braking value based on the exhaust manifold pressure value; and
adjusting the engine braking value towards a target engine braking value.

14. The method of claim 13 , further comprising:
in response to determining that the exhaust manifold pressure value is less than a target exhaust manifold pressure value, determining that the engine braking value is less than the target engine braking value; and
adjusting at least one of an intake throttle, an intake cam phaser or an exhaust cam phaser associated with the engine, an exhaust valve associated with the at least one cylinder, or a waste gate associated with a turbocharger couple to the engine to increase the engine braking value toward the target engine braking value.

15. The method of claim 14 , further comprising:
in response to determining that the exhaust manifold pressure value is greater than the target exhaust manifold pressure value, determining that the engine braking value is greater than the target engine braking value; and
adjusting at least one of the intake throttle, the intake cam phaser or the exhaust cam phaser associated with the engine, or the exhaust valve associated with the at least one cylinder to decrease the engine braking value towards the target engine braking value.

16. The method of claim 13 , further comprising:
in response to determining that the exhaust manifold pressure value is unstable, determining that the engine braking value is unstable; and
generating a fault code.

17. The method of claim 16 , further comprising:
activating a malfunction indicator regarding the engine braking value being unstable.

18. The method of claim 16 , further comprising:
disabling engine braking in response to the engine braking value being unstable.

Assignees

• Cummins Inc

Inventors

• Cecil Adam C
• Dale Adrian P
• Shambav Anshul
• Perfetto Anthony K
• Stroh David J
• Kolhouse J Steven
• Schultz Ryan E
• Geckler Samuel C
• Yonushonis Thomas M

Classifications

• Y02T10/40

  Engine management systems · CPC title

• F01N9/00

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title

• F01N13/10

  of exhaust manifolds {(with cooling jacket F01N3/046)} · CPC title

• F01N13/008 Primary

  Mounting or arrangement of exhaust sensors in or on exhaust apparatus (sensor arrangements for engine control F02D41/1439) · CPC title

• F02D41/1448

  the characteristics being an exhaust gas pressure · CPC title