Techniques for directing light from a movable stage in additive fabrication and related systems and methods

Patent metadata

Field	Value
Publication number	US-11396133-B2
Application number	US-201916427936-A
Country	US
Kind code	B2
Filing date	May 31, 2019
Priority date	Jun 1, 2018
Publication date	Jul 26, 2022
Grant date	Jul 26, 2022

Abstract

Techniques for directing light from a movable stage in an additive fabrication device are provided. According to some aspects, the movable stage may include a parabolic mirror onto which light may be directed at various different incident angles to produce light along different positions along an axis. In some cases, this axis may be perpendicular to a direction of motion of the movable stage.

First claim

What is claimed is:

1. An additive fabrication device configured to form layers of solid material on a build platform, each layer of material being formed so as to contact a container in addition to the surface of the build platform and/or a previously formed layer of material, the additive fabrication device comprising:
a container having an interior bottom surface extending in a first direction and a second direction, perpendicular to the first direction;
a movable stage configured to move in the first direction, the movable stage being arranged beneath the container, the movable stage comprising:
a light source;
a parabolic mirror; and
a positioning device configured to direct light from the light source onto any of a plurality of points on the parabolic mirror, thereby causing light to be output from the movable stage through the interior bottom surface of the container at any of a plurality of locations along the second direction; and

at least one processor configured to operate the movable stage, the light source and the positioning device to cure selected regions of photopolymer within the container by moving the positioning device through a range of positions while the light source is active, and moving the movable stage while the light source is inactive between curing of at least some of the selected regions of the photopolymer.

2. The additive fabrication device of claim 1 , wherein the at least one processor is configured to move the movable stage whilst directing the light from the light source, via the parabolic mirror, back and forth through the plurality of locations along the second direction, thereby scanning the light over a two-dimensional region of the interior bottom surface.

3. The additive fabrication device of claim 1 , further comprising one or more optical elements.

4. The additive fabrication device of claim 3 , wherein the one or more optical elements include an f-theta lens.

5. The additive fabrication device of claim 3 , wherein the one or more optical elements include a mirror galvanometer.

6. The additive fabrication device of claim 5 , wherein the at least one processor is configured to position the mirror galvanometer to direct the light from the light source through the interior bottom surface of the container at a desired one of the plurality of locations along the second direction.

7. The additive fabrication device of claim 6 , wherein the mirror galvanometer is arranged to direct the light from the light source onto the parabolic mirror, and wherein the parabolic mirror is arranged to reflect light from the mirror galvanometer through the interior bottom surface of the container.

Assignees

• Formlabs Inc

Inventors

• Megretski Dmitri
• Frantzdale Benjamin
• Goldman Andrew M

Classifications

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• G04F10/10

  by measuring electric or magnetic quantities changing in proportion to time · CPC title

• B29C64/307

  Handling of material to be used in additive manufacturing · CPC title

• G01L1/14

  by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators · CPC title

• B29C64/264

  Arrangements for irradiation · CPC title