Method and system for protecting a wireless power transfer system

Patent metadata

Field	Value
Publication number	US-11394239-B2
Application number	US-202016855619-A
Country	US
Kind code	B2
Filing date	Apr 22, 2020
Priority date	Feb 3, 2016
Publication date	Jul 19, 2022
Grant date	Jul 19, 2022

Abstract

A wireless power transfer system is disclosed. The wireless power transfer system includes a first converting unit configured to convert a first DC voltage of an input power to a first AC voltage. Further, the wireless power transfer system includes a contactless power transfer unit configured to receive the input power having the first AC voltage from the first converting unit and transmit the input power. Also, the wireless power transfer system includes a second converting unit configured to receive the input power from the contactless power transfer unit and convert the first AC voltage of the input power to a second DC voltage. Furthermore, the wireless power transfer system includes a switching unit configured to regulate the second DC voltage across the electric load if the second DC voltage across the electric load is greater than a voltage reference value.

First claim

The invention claimed is:

1. An apparatus for receiving wireless power, comprising:
a secondary coil configured to wirelessly receive an input power having a first AC voltage from a primary coil and a first converting unit of a contactless power transfer unit and to provide the input power to a second converting unit;
the second converting unit configured to:
receive the input power from the secondary coil,
convert the first AC voltage of the input power to an output DC voltage, and
provide the input power having the output DC voltage to an electric load;

a transceiver configured to communicate a voltage signal to a corresponding transceiver of the contactless power transfer unit, the voltage signal representative of the output DC voltage across the electric load, wherein the voltage signal is communicated to cause the contactless power transfer unit to adjust the first AC voltage of the input power when the output DC voltage across the electric load is greater than a voltage reference value; and
a switching unit configured to regulate the input power having the output DC voltage to protect one or more components of the apparatus.

2. The apparatus of claim 1 , wherein the switching unit is configured to disconnect input power having the output DC voltage to protect one or more components of the apparatus.

3. The apparatus of claim 1 , wherein the transceiver is further configured to receive a reset signal from the corresponding transceiver of the contactless power transfer unit, the reset signal for deactivating the switching unit.

4. The apparatus of claim 1 , wherein the switching unit is capable of regulating the input power to protect the second converting unit faster than a time period associated with a control unit of the contactless power transfer unit.

5. The apparatus of claim 1 , wherein the switching unit comprises:
a sensor electrically coupled to the electric load and configured to determine the output DC voltage across the electric load; and
a controller electrically coupled to the sensor and a switch of the switching unit and configured to determine a duty cycle of a control signal configured to control the switch, based on the output DC voltage.

6. The apparatus of claim 5 , wherein the controller is configured to generate and feed the control signal having the duty cycle to the switch to regulate the input power provided to the second converting unit.

7. The apparatus of claim 5 , wherein the controller is configured to determine the duty cycle of the control signal using a look-up table that indicates the duty cycle corresponding to different output DC voltages determined by the sensor.

8. The apparatus of claim 5 , wherein the transceiver is configured to transmit the voltage signal to the corresponding transceiver of the contactless power transfer unit.

9. The apparatus of claim 8 , wherein a control unit of the contactless power transfer unit electrically coupled to the transceiver is configured to adjust a switching frequency of the first converting unit based on the voltage signal representative of the output DC voltage across the electric load.

10. The apparatus of claim 1 , wherein the first converting unit is electrically coupled to a power source that provides a first DC voltage, and wherein the first converting unit is configured to convert the first DC voltage to the first AC voltage.

11. The apparatus of claim 1 , wherein the electric load includes batteries of a vehicle.

12. A method for wireless power transfer in a wireless power transfer system, the method comprising:
receiving, via a secondary coil, an input power having a first AC voltage from a primary coil of a contactless power transfer unit coupled with a first converting unit managed by a control unit;
providing the input power having the first AC voltage to a second converting unit;
converting, by the second converting unit, the first AC voltage of the input power to an output DC voltage, wherein the input power having the output DC voltage is provided to an electric load;
communicating, by a first transceiver, a voltage signal to a second transceiver associated with the control unit, the voltage signal representative of the output DC voltage across the electric load, wherein the voltage signal is communicated to cause the control unit to regulate the first AC voltage if the output DC voltage across the electric load is greater than a voltage reference value; and
regulating, by a switching unit, the input power to protect one or more components of the wireless power transfer system.

13. The method of claim 12 , further comprising disconnecting the electric load to protect one or more components of the wireless power transfer system.

14. The method of claim 12 , further comprising receiving, by the first transceiver, a reset signal from the second transceiver associated with the control unit, the reset signal for deactivating the switching unit.

15. The method of claim 12 , wherein regulating the input power comprises:
determining, by a sensor, the output DC voltage across the electric load;
determining, by a controller, a duty cycle of a control signal configured to control a switch of the switching unit, based on the output DC voltage; and
generating and feeding, by the controller, the control signal having the duty cycle to the switch to regulate the input power provided to the second converting unit.

Assignees

• Gen Electric

Inventors

• Jha Kapil
• Vijayan Pradeep
• Singh Yash Veer

Classifications

• H02J50/10 Primary

  using inductive coupling · CPC title

• H02J50/80

  involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices · CPC title

• H02J7/64

  against overvoltage · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H04B5/0037

  Electricity · mapped topic