Three dimensional tracheal substitute replacing respiratory organs and method of producing the same

Patent metadata

Field	Value
Publication number	US-11389285-B2
Application number	US-201716616593-A
Country	US
Kind code	B2
Filing date	Jun 2, 2017
Priority date	May 29, 2017
Publication date	Jul 19, 2022
Grant date	Jul 19, 2022

Abstract

The present invention relates to a bellows framework having a concave-convex structure on at least one of outer and inner sides using three-dimensional printing technology and a method of producing thereof, and an artificial tracheal replacement comprising an epithelium part formed on the inner side of the bellows framework and an annular cartilage part formed along the circumference of concave-convex grooves on the outer side and a method of producing thereof.

First claim

The invention claimed is:

1. A method of producing an artificial tracheal replacement, comprising
preparing a porous bellows framework having a concave-convex structure using three-dimensional printing technology, comprising
(a) preparing a thermoplastic polymer solution melt by inputting a thermoplastic polymer into a syringe and heating; and (b) dispensing the thermoplastic polymer through a dispensing head nozzle of a three-dimensional printer by applying a physical force,
wherein the dispensing the thermoplastic polymer is performed by printing the thermoplastic polymer solution melt in a dispensing section and a non-dispensing section to produce porous bellows having pores, and
wherein the bellows framework is a bellows framework having a surface concave-convex structure which has concave-convex convolutions and grooves in a longitudinal direction on at least one side of outer and inner sides,
preparing an annular cartilage part by printing a bio-ink for forming a cartilage part along the circumference of grooves on the outer side of the bellows framework, and preparing an epithelium part by printing a bio-ink for forming an epithelium part on the inner side of the bellows framework.

2. The method of producing according to claim 1 , further comprising performing at least a process selected from the group consisting of heating treatment and oxygen plasma treatment, on the produced porous bellows framework.

3. The method of producing according to claim 2 , wherein the heating treatment is performed by heating treatment process on the porous bellows framework at 40 to 200° C. for 10 minutes to 60 minutes, and the oxygen plasma treatment process is characterized by treating at 50 to 150 W for 30 minutes to 3 hours.

4. The method of producing according to claim 1 , wherein the printing in a dispensing section and a non-dispensing section is controlled by adjusting movement speed of the dispensing head in each section, and the wall thickness and pore formation of the porous bellows framework is controlled by adjusting the distance of the dispensing section and the distance of the non-dispensing section.

5. The method of producing according to claim 1 , wherein the dispensing is conducted at an air pressure of 400 to 600 kPa in the dispensing section, or the movement speed of the dispensing head is 60 to 150 nm/min.

6. The method of producing according to claim 1 , wherein the length of the non-dispensing section is 300 to 800 μm, and the movement speed of the dispensing head in the non-dispensing section is 200 to 600 mm/min, or the distance between non-dispensing sections is 100 to 1000 μm.

7. The preparation method according to claim 1 , wherein the preparation of the cartilage part and preparation of the epithelium part are carried out simultaneously or sequentially.

8. The preparation method according to claim 1 , wherein the annular cartilage part and the epithelium part is prepared by printing a bio-ink under the condition of the air pressure of 20 kPa to 200 kPa and the rotation speed of the bellows framework of 3 to 180 DPS (degree per second).

9. The preparation method according to claim 1 , wherein the bio-ink comprises a biodegradable hydrogel polymer, and the hydrogel polymer is one or more kinds selected from the group consisting of alginate, gelatin, fibrin, hyaluronic acid, and decellularized tissue derived hydrogel.

10. The preparation method according to claim 9 , wherein the bio-ink further comprises one or more kinds selected from the group consisting of a cell, a growth factor, and a non-biodegradable polymer.

11. The preparation method according to claim 1 , wherein the preparation method further comprises preparing an absorption prevention part of cartilage part on the outer side of the cartilage part with three-dimensional printing,
wherein the absorption prevention part of cartilage part is prepared by dispensing and printing the melt obtained by heating a biodegradable thermoplastic polymer to 60° C. to 200° C., at the air pressure of 400 to 600 kPa, and laminating at least a printing layer with a thickness of 80 to 200 μm.

12. The preparation method according to claim 1 , wherein the preparation of the cartilage part and preparation of the epithelium part are carried out sequentially.

Assignees

• Postech Res & Business Dev Found
• Catholic Univ Korea Ind Academic Cooperation Foundation
• Univ Gachon Ind Acad Coop Found
• The Catholic Univ Of Korea Industry—Academic Cooperation Foundation
• Gachon Univ Of Industry—Academic Cooperation Foundation

Inventors

• Park Jeong Hun
• Cho Dong-Woo
• Lee Jung-Seob
• Park Ju Young
• Ahn Min Jun
• Nam Inn Chul
• Kim Sung Won
• Lee Jae Yeon
• Lee Jin Woo
• Park Sun Hwa
• Yun Byeong Gon

Classifications

• A61F2002/046

  Tracheae · CPC title

• A61L27/58

  Materials at least partially resorbable by the body · CPC title

• A61F2002/0081

  directly machined on the prosthetic surface, e.g. holes, grooves (A61F2/30771 takes precedence) · CPC title

• A61F2210/0071

  thermoplastic · CPC title

• A61L27/222

  Gelatin · CPC title