Electrode for electrochemical device, electrochemical device, and method of producing electrode for electrochemical device

Patent metadata

Field	Value
Publication number	US-11387463-B2
Application number	US-201816629564-A
Country	US
Kind code	B2
Filing date	Jul 17, 2018
Priority date	Jul 28, 2017
Publication date	Jul 12, 2022
Grant date	Jul 12, 2022

Abstract

Provided is an electrode for an electrochemical device that has excellent peel strength and can ensure a high level of safety of an electrochemical device. The electrode for an electrochemical device includes a current collector and an electrode mixed material layer on the current collector. The electrode mixed material layer contains an electrode active material, a binder, and a foaming agent. The binder is a polymer including a diene monomer unit and/or nitrile group-containing monomer unit, and in which the total proportion constituted by the diene monomer unit and nitrile group-containing monomer unit is 10 mass % to 80 mass %. Volume resistivity RA of a laminate of the electrode mixed material layer and current collector at 25° C. is 0.1 Ω·cm to 200 Ω·cm, and a ratio of volume resistivity RB of the laminate at 350° C. relative to volume resistivity RA of the laminate at 25° C. is 10 or more.

First claim

The invention claimed is:

1. A positive electrode for an electrochemical device comprising a current collector and a positive electrode mixed material layer on the current collector, wherein
the positive electrode mixed material layer contains a positive electrode active material, a binder, and a foaming agent,
the binder is a polymer including a nitrile group-containing monomer unit, and in which a proportion constituted by a diene monomer unit and a proportion constituted by the nitrile group-containing monomer unit are, in total, not less than 55 mass % and not more than 80 mass %, and in which a proportion constituted by the nitrile group-containing monomer unit is 55 mass % or more, when the amount of all repeating units included in the polymer is taken to be 100 mass %, and
volume resistivity R A of a laminate of the positive electrode mixed material layer and the current collector at 25° C. is not less than 0.1 Ω·cm and not more than 200 Ω·cm, and a ratio of volume resistivity R B of the laminate at 350° C. relative to the volume resistivity R A of the laminate at 25° C. is 10 or more.

2. The positive electrode for an electrochemical device according to claim 1 , wherein the foaming agent has a foaming temperature of not lower than 100° C. and not higher than 350° C.

3. The positive electrode for an electrochemical device according to claim 1 , wherein the positive electrode mixed material layer contains not less than 0.01 parts by mass and not more than 10 parts by mass of the foaming agent per 100 parts by mass of the positive electrode active material.

4. The positive electrode for an electrochemical device according to claim 1 , wherein the foaming agent is an organonitrogen foaming agent.

5. The positive electrode for an electrochemical device according to claim 1 , wherein the polymer has a glass-transition temperature of not lower than −30° C. and not higher than 100° C.

6. The positive electrode for an electrochemical device according to claim 1 , wherein
the volume resistivity R A of the laminate at 25° C. is not less than 10 Ω·cm and not more than 180 Ω·cm.

7. An electrochemical device comprising the positive electrode for an electrochemical device according to claim 1 .

8. A method of producing the positive electrode for an electrochemical device according to claim 1 , comprising:
applying a slurry composition for a positive electrode mixed material layer containing the positive electrode active material, the binder, the foaming agent, and a solvent onto the current collector; and
drying the slurry composition for a positive electrode mixed material layer applied on the current collector at a temperature of not lower than 50° C. and not higher than 130° C. to form a positive electrode mixed material layer.

Assignees

• Zeon Corp

Inventors

• Isshiki Yasuhiro
• Sonobe Kenya

Classifications

• H01M4/02

  Electrodes composed of, or comprising, active material · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/62 Primary

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/622

  being polymers · CPC title

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title