Optical waveguide and method for manufacturing same

Patent metadata

Field	Value
Publication number	US-11378740-B2
Application number	US-201816759637-A
Country	US
Kind code	B2
Filing date	Nov 9, 2018
Priority date	Nov 9, 2017
Publication date	Jul 5, 2022
Grant date	Jul 5, 2022

Abstract

An optical waveguide is provided and includes: a core forming layer with a high refractive index; and a first clad layer with a low refractive index, bonded to a first main surface of the core forming layer. The core forming layer is provided in its plane direction with a core portion, lateral clad portions each having one side adjacent to a corresponding side of the core portion, and high refractive index portions each adjacent to the other side of a corresponding one of the lateral clad portions. The core portion is provided in its plane direction with a central region, and GI regions in each of which a refractive index continuously decreases from the central region toward an interface with the corresponding one of the lateral clad portions. The lateral clad portions each include a region having a constant refractive index.

First claim

The invention claimed is:

1. An optical waveguide, comprising:
a core forming layer with a high refractive index; and
a first clad layer with a low refractive index, bonded to a first main surface of the core forming layer,
wherein the core forming layer is provided in a plane direction with a core portion (A), lateral clad portions (B) each having one side adjacent to a corresponding side of the core portion (A), and high refractive index portions (C) each adjacent to another side of a corresponding one of the lateral clad portions (B),
the core portion (A) is provided in its plane direction with a central region, and GI regions in each of which a refractive index continuously decreases from the central region toward an interface with the corresponding one of the lateral clad portions (B),
the lateral clad portions (B) each includes a region having a constant refractive index, and
the high refractive index portions (C) have broader width than the lateral clad portions (B).

2. The optical waveguide according to claim 1 ,
wherein the central region of the core portion (A) has a constant refractive index.

3. The optical waveguide according to claim 1 ,
wherein each of the high refractive index portions (C) has a region having a constant refractive index.

4. The optical waveguide according to claim 3 ,
wherein the high refractive index portions (C) each have a second GI region in which the refractive index continuously increases from the interface with the corresponding one of the lateral clad portions (B) toward the region having the constant refractive index.

5. The optical waveguide according to claim 3 ,
wherein the region having the constant refractive index in the high refractive index portions (C) has a refractive index equal to a refractive index in the central region of the core portion (A).

6. The optical waveguide according to claim 1 ,
wherein the core forming layer has a curing degree of 50% or more as a whole.

7. The optical waveguide according to claim 1 ,
wherein a second clad layer having a low refractive index is bonded to a second main surface of the core forming layer.

8. A method for manufacturing the optical waveguide according to claim 1 , the method comprising, in sequence:
a layering that brings an uncured transparent resin film for forming the core forming layer into contact with the first clad layer, and bonds the uncured transparent resin film and the first clad layer to each other;
a first exposure of irradiating portions corresponding to the core portion (A) and the lateral clad portions (B) in a layered body obtained in the layering with active energy rays, using a mask including an opening and a halftone region having a transmittance of 20 to 80% at side edge portions across the opening, to semi-cure the irradiated portions; and
a second exposure of irradiating the entire transparent resin film with active energy rays for further curing.

9. The method for manufacturing an optical waveguide according to claim 8 , further comprising:
a heat treatment of heat-treating the layered body between the first exposure and the second exposure.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Maeda Shingo
• Kondou Naoyuki
• Nakashiba Toru
• Kurizoe Junko

Classifications

• G02B1/046

  characterised by the core material · CPC title

• G02B2006/12092

  Stepped · CPC title

• G02B6/1221 Primary

  made from organic materials · CPC title

• G02B2006/121

  Channel; buried or the like · CPC title

• H04B10/501

  Structural aspects · CPC title