Outdoor unit

Patent metadata

Field	Value
Publication number	US-11378286-B2
Application number	US-201716499469-A
Country	US
Kind code	B2
Filing date	Jun 12, 2017
Priority date	Jun 12, 2017
Publication date	Jul 5, 2022
Grant date	Jul 5, 2022

Abstract

An outdoor unit includes a casing including an air passage, an outdoor fan disposed in the air passage, a compressor disposed in the casing, an outdoor heat exchanger disposed in the casing and including fins and a heat transfer tube connected to the fins, a control board disposed in the casing and including a control unit that controls the compressor, and a heat sink disposed in the air passage in the casing and being in contact with the control board. The heat transfer tube of the outdoor heat exchanger includes a first region in which gas refrigerant or two-phase gas-liquid refrigerant flows when the outdoor heat exchanger is used as a condenser and a second region that is located downstream of the first region in a refrigerant flow direction and in which single-phase liquid refrigerant flows.

First claim

The invention claimed is:

1. An outdoor unit, comprising:
a casing including an air passage;
an outdoor fan disposed in the air passage;
a compressor disposed in the casing;
an outdoor heat exchanger disposed in the casing, the outdoor heat exchanger including fins and a heat transfer tube connected to the fins;
a control board disposed in the casing, the control board including a control unit configured to control the compressor; and
a heat sink disposed in the air passage in the casing, the heat sink being in contact with the control board,
the heat transfer tube of the outdoor heat exchanger including a first region in which gas refrigerant or two-phase gas-liquid refrigerant flows when the outdoor heat exchanger is used as a condenser and a second region that is located downstream of the first region in a refrigerant flow direction and in which single-phase liquid refrigerant flows when the outdoor heat exchanger is used as a condenser,
the heat sink being disposed downstream of the outdoor heat exchanger in an air flow direction in the air passage,
the heat sink being located at a first distance from the first region and being located at a second distance from the second region, the second distance being shorter than the first distance, and
the heat sink being located at a level identical with a level of a boss of the outdoor fan.

2. The outdoor unit of claim 1 ,
wherein the heat transfer tube in the first region includes first horizontal parts extending parallel to a horizontal plane,
wherein the heat transfer tube in the second region includes second horizontal parts extending parallel to the horizontal plane, and
wherein the second horizontal parts are fewer in number than are the first horizontal parts.

3. The outdoor unit of claim 1 ,
wherein the heat sink is disposed above a lower end of the second region and below an upper end of the second region.

4. The outdoor unit of claim 1 ,
wherein the second region is located in an uppermost part of the outdoor heat exchanger.

5. The outdoor unit of claim 1 ,
wherein an air flow resistance in the second region is less than an air flow resistance in the first region.

6. The outdoor unit of claim 1 ,
wherein the fins include first fins to which the heat transfer tube in the first region is fixed and second fins to which the heat transfer tube in the second region is fixed, and
wherein the second fins are arranged at a pitch greater than a pitch of the first fins.

7. The outdoor unit of claim 1 , further comprising
a shield that is plate-shaped and disposed under the heat sink.

8. An outdoor unit comprising:
a casing including an air passage;
an outdoor fan disposed in the air passage;
a compressor disposed in the casing;
an outdoor heat exchanger disposed in the casing, the outdoor heat exchanger including fins and a heat transfer tube connected to the fins;
a control board disposed in the casing, the control board including a control unit configured to control the compressor; and
a heat sink disposed in the air passage in the casing, the heat sink being in contact with the control board,
the heat transfer tube of the outdoor heat exchanger including a first region in which gas refrigerant or two-phase gas-liquid refrigerant flows when the outdoor heat exchanger is used as a condenser and a second region that is located downstream of the first region in a refrigerant flow direction and in which single-phase liquid refrigerant flows when the outdoor heat exchanger is used as a condenser,
the heat sink being disposed downstream of the outdoor heat exchanger in an air flow direction in the air passage,
the heat sink being located at a first distance from the first region and being located at a second distance from the second region, the second distance being shorter than the first distance,
the outdoor unit further comprising a shield that is plate-shaped and disposed under the heat sink, and
the shield being disposed at a level identical with a level of a lower end of the second region.

9. An outdoor unit comprising:
a casing including an air passage;
an outdoor fan disposed in the air passage;
a compressor disposed in the casing;
an outdoor heat exchanger disposed in the casing, the outdoor heat exchanger including fins and a heat transfer tube connected to the fins;
a control board disposed in the casing, the control board including a control unit configured to control the compressor; and
a heat sink disposed in the air passage in the casing, the heat sink being in contact with the control board,
the heat transfer tube of the outdoor heat exchanger including a first region in which gas refrigerant or two-phase gas-liquid refrigerant flows when the outdoor heat exchanger is used as a condenser and a second region that is located downstream of the first region in a refrigerant flow direction and in which single-phase liquid refrigerant flows when the outdoor heat exchanger is used as a condenser,
the heat sink being disposed downstream of the outdoor heat exchanger in an air flow direction in the air passage,
the heat sink being located at a first distance from the first region and being located at a second distance from the second region, the second distance being shorter than the first distance,
the outdoor unit further comprising:
a temperature sensor disposed at the heat sink, the temperature sensor being configured to measure a temperature of the heat sink; and
three-way valve connected to the heat transfer tube and an expansion device configured to reduce a pressure of refrigerant,

the three-way valve including an inflow port connected to a most downstream portion of the heat transfer tube in the first region, a first outflow port connected to a most upstream portion of the heat transfer tube in the second region, and a second outflow port connected to the expansion device, and
the control unit of the control board being configured to adjust the three-way valve on a basis of the temperature of the heat sink.

10. The outdoor unit of claim 9 ,
wherein, when the temperature of the heat sink is above a first reference temperature, the control unit of the control board is configured to close the first outflow port and open the second outflow port.

11. The outdoor unit of claim 10 ,
wherein, when the temperature of the heat sink is at or below the first reference temperature and is above a second reference temperature that is lower than the first reference temperature, the control unit of the control board is configured to open the first outflow port and the second outflow port.

12. The outdoor unit of claim 11 ,
wherein, when the temperature of the heat sink is at or below the second reference temperature, the control unit of the control board is configured to open the first outflow port and close the second outflow port.

13. The outdoor unit of claim 10 ,
wherein, when the temperature of the heat sink is at or below a second reference temperature that is lower than the first reference temperature, the control unit of the control board is configured to open the first outflow port and close the second outflow port.

14. The outdoor unit of claim 1 , further comprising:
a mounting plate disposed in the air passage and to which the control board is attached; and
a partition separating the air passage from a compressor chamber and to which the mounting plate is fixed,
wherein the compressor is disposed in the compression chamber.

15. The outdoor unit of claim 8 , further comprising:
a mounting plate disposed in the air passage and to which the control board is attached; and
a partition

Assignees

• Mitsubishi Electric Corp

Inventors

• Morita Atsushi
• Tashiro Yusuke
• Nakajima Komei
• Makino Hiroaki
• Tsuboi Yusuke

Classifications

• F24F1/24 Primary

  Cooling of electric components · CPC title

• F24F1/14

  Heat exchangers specially adapted for separate outdoor units · CPC title

• F24F13/20

  Casings or covers · CPC title

• F24F2013/202

  Mounting a compressor unit therein · CPC title