Muffler

Patent metadata

Field	Value
Publication number	US-11377989-B2
Application number	US-201916250496-A
Country	US
Kind code	B2
Filing date	Jan 17, 2019
Priority date	Jan 22, 2018
Publication date	Jul 5, 2022
Grant date	Jul 5, 2022

Abstract

A muffler for an exhaust system of an internal combustion engine includes a muffler housing (14) and at least one exhaust gas pipe group (19). The at least one exhaust gas pipe group (19) includes an outlet pipe (20) open towards an expansion chamber (26) formed in the muffler housing (14). Exhaust gas introduced via the at least one exhaust gas pipe group (19) leaves the muffler housing (16) via the outlet pipe (20). A first inlet pipe (38), of the at least one exhaust gas pipe group (19), has an inlet pipe end area (40), which is inserted into the outlet pipe (20) and extends in the outlet pipe (20). A second inlet pipe (48), of the at least one exhaust gas pipe group (19), is open towards the expansion chamber (26).

First claim

What is claimed is:

1. A muffler for an exhaust system of an internal combustion engine, the muffler comprising:
a muffler housing defining an expansion chamber; and
at least one exhaust gas pipe group comprising:
an outlet pipe open to the expansion chamber, wherein exhaust gas introduced via the at least one exhaust gas pipe group leaves the muffler housing via the outlet pipe;
a first inlet pipe with an inlet pipe end area inserted into the outlet pipe and extending a distance in the outlet pipe; and a second inlet pipe open to the expansion chamber.

2. A muffler in accordance with claim 1 , wherein:
the outlet pipe has an outlet pipe opening receiving the first inlet pipe at an upstream end of the outlet pipe; and
the outlet pipe is open to the expansion chamber in an area of the outlet pipe opening via an intermediate space formed between the outlet pipe and the first inlet pipe.

3. A muffler in accordance with claim 1 , wherein:
the outlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the outlet pipe; or
the first inlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the first inlet pipe; or
the first inlet pipe is open to an intermediate space formed between the outlet pipe and the first inlet pipe via at least one passage opening provided in a pipe wall of the first inlet pipe; or any combination of the outlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the outlet pipe and the first inlet pipe is open to the expansion chamber via at least one passage opening provided in a pipe wall of the first inlet pipe and the first inlet pipe is open to an intermediate space formed between the outlet pipe and the first inlet pipe via at least one passage opening provided in a pipe wall of the first inlet pipe.

4. A muffler in accordance with claim 3 , wherein:
a plurality of passage openings are provided in the pipe wall of the outlet pipe; or
at least one passage opening is provided in an area in which the inlet pipe end area extends; or
a plurality of passage openings are provided in the pipe wall of the outlet pipe and at least one passage opening is provided in an area in which the inlet pipe end area extends.

5. A muffler in accordance with claim 1 , further comprising a wall provided in the muffler housing, wherein the muffler housing defines the expansion chamber and an additional chamber separated from the expansion chamber by the wall.

6. A muffler in accordance with claim 5 , wherein:
at least one opening separated is provided in the wall to establish a connection between the expansion chamber and the additional chamber; or
the outlet pipe is open to the additional chamber via at least one passage opening, the at least one passage opening being provided in a pipe wall of the outlet pipe; or the at least one opening separated is provided in the wall to establish a connection between the expansion chamber and the additional chamber and the outlet pipe is open to the additional chamber via at least one passage opening, the at least one passage opening being provided in a pipe wall of the outlet pipe.

7. A muffler in accordance with claim 1 , wherein the outlet pipe comprises two outlet pipe end pipes for discharging of exhaust gas from the muffler housing.

8. A muffler in accordance with claim 1 , wherein:
the first inlet pipe is connected to the outlet pipe by at least one slot weld area; or
the first inlet pipe is connected to the outlet pipe by at least one disk connection element with at least one passage opening; or
the first inlet pipe is connected to the outlet pipe by at least one connection element comprising a rod; or
any combination of the first inlet pipe is connected to the outlet pipe by at least one slot weld area and the first inlet pipe is connected to the outlet pipe by at least one disk connection element with at least one passage opening and the first inlet pipe is connected to the outlet pipe by at least one connection element comprising a rod.

9. A muffler in accordance with claim 1 , further comprising an exhaust gas pressure-actuated exhaust flap provided in the first inlet pipe.

10. A muffler in accordance with claim 1 , wherein:
the first inlet pipe and the outlet pipe have a round cross-sectional geometry at least in a length area in which the first inlet pipe and the outlet pipe are inserted one into the other wherein at least one pipe of the first inlet pipe and the outlet pipe has a circular cross-sectional geometry; and/or
at least one pipe of the first inlet pipe and the outlet pipe has a flattened round, elliptical or oval cross-sectional geometry.

11. A muffler in accordance with claim 1 , further comprising: a wall provided in the muffler housing, wherein the muffler housing defines the expansion chamber and an additional expansion chamber separated from the expansion chamber by the wall; another exhaust gas pipe group comprising another outlet pipe, another first inlet pipe with an inlet pipe end area inserted into the another outlet pipe and extending a distance in the another outlet pipe and another second inlet pipe, wherein: the outlet pipe and the second inlet pipe of said at least one exhaust gas pipe group are open to the expansion chamber; and the another outlet pipe and the another second inlet pipe of the another exhaust gas pipe group are open to the additional expansion chamber.

12. A muffler in accordance with claim 11 , wherein there is no exhaust gas exchange connection between the first expansion chamber and the additional expansion chamber.

13. A muffler in accordance with claim 12 , wherein the exhaust gas pipe group and the additional exhaust gas pipe group differ from one another as to:
a shape of a cross section or/and a size of the cross section of the outlet pipe or/and of the first inlet pipe; or/and
a shape of a cross section or/and in a size of the cross section of an intermediate space formed between the outlet pipe and the inlet pipe end area; or/and
a length of an inlet pipe end area extending in the outlet pipe; or/and
a shape of a cross section or/and a size of the cross section of the second inlet pipe; or/and
a number of outlet pipe end pipes; or/and
a number or/and positioning or/and size of passage openings provided in a pipe wall of the outlet pipe or/and in a pipe wall of the first inlet pipe.

14. An exhaust system for an internal combustion engine, the exhaust system comprising: an exhaust gas duct system; and a muffler comprising a muffler housing defining an expansion chamber and at least one exhaust gas pipe group comprising an outlet pipe open to the expansion chamber, wherein exhaust gas introduced via the at least one exhaust gas pipe group leaves the muffler housing via the outlet pipe, a first inlet pipe with an inlet pipe end area inserted into the outlet pipe and extending a distance in the outlet pipe; and a second inlet pipe open to the expansion chamber, wherein the exhaust gas duct system sends exhaust gas to the first inlet pipe and to the second inlet pipe.

15. An exhaust system in accordance with claim 14 , wherein the exhaust gas duct system comprises an exhaust flap associated with the first inlet pipe.

16. An exhaust system in accordance with claim 14 , wherein the exhaust gas duct system comprises an exhaust gas main line and a first exhaust gas branch line leading at a branching point from the exhaust gas main line to the first inlet pipe and a second exhaust gas branch line leading from the exhaust gas main line to t

Assignees

• Eberspaecher Exhaust Tech Gmbh
• Purem GmbH

Inventors

• Hörr Micha
• Klausa Konrad

Classifications

• G10K11/161

  in systems with fluid flow (G10K11/162 takes precedence; gas flow silencers or exhaust apparatus for machines or engines in general or for internal combustion engine F01N, noise absorbers in pipes or pipe systems F16L55/02; noise absorption in air conditioning and ventilation F24F13/24; silencing exhaust or propulsion jets in aircraft B64D33/06) · CPC title

• F01N2490/08

  Two or more expansion chambers in series separated by apertured walls only · CPC title

• F01N2490/06

  the gases flowing longitudinally from inlet to outlet in opposite directions · CPC title

• F01N1/084

  the exhaust gases flowing through the silencer two or more times longitudinally in opposite directions, e.g. using parallel or concentric tubes · CPC title

• F01N2470/24

  Concentric tubes or tubes being concentric to housing, e.g. telescopically assembled · CPC title