Sunroof panel for vehicle

Patent metadata

Field	Value
Publication number	US-11376933-B2
Application number	US-202016791577-A
Country	US
Kind code	B2
Filing date	Feb 14, 2020
Priority date	Feb 18, 2019
Publication date	Jul 5, 2022
Grant date	Jul 5, 2022

Abstract

A sunroof panel for a vehicle includes a mounting surface at which a first roof element is mounted, a first frame including a first plate that includes a first mounting surface, the first frame including a first stepped plate that extends from a longitudinal end portion of the first plate to generate a step relative to the first plate, a second frame including a second plate that includes a second mounting surface, a joining portion joining the first frame and the second frame in a state where the first stepped plate and an end portion of the second plate overlap each other to cause the first mounting surface and the second mounting surface to be coplanar with each other, and a film attached to the first mounting surface and the second mounting surface to cover a gap formed between the first plate and the second plate.

First claim

The invention claimed is:

1. A sunroof panel for a vehicle, the sunroof panel comprising:
a mounting surface at which a first roof element constituting a roof for a vehicle is mounted;
a first frame including a first plate that includes a first mounting surface constituting a part of the mounting surface, the first frame including a first stepped plate that extends from a longitudinal end portion of the first plate to generate a step relative to the first plate;
a second frame including a second plate that includes a second mounting surface constituting a part of the mounting surface;
a joining portion joining the first frame and the second frame in a state where the first stepped plate and an end portion of the second plate overlap each other to cause the first mounting surface and the second mounting surface to be coplanar with each other; and
a film attached to the first mounting surface and the second mounting surface to cover a gap formed between the first plate and the second plate, the gap separating the first mounting surface and the second mounting surface from each other,
wherein the film defines a smoothed surface covering the gap formed between the first plate and the second plate, and

wherein the film comprises a sheet of material attached to the first mounting surface and the second mounting surface.

2. The sunroof panel according to claim 1 , further comprising a filler serving as a solid part and arranged at the gap formed between the first plate and the second plate.

3. The sunroof panel according to claim 1 , further comprising:
an opening portion opened and closed by a movable panel of the vehicle;
an inner mounting surface serving as the mounting surface and arranged surrounding the opening portion; and
an outer mounting surface arranged surrounding the inner mounting surface, the outer mounting surface to which a second roof element is mounted; wherein
in a state where the first plate serves as a first inner plate, the first stepped plate serving as a first inner stepped plate, the second plate serving as a second inner plate, the first mounting surface serving as a first inner mounting surface, the second mounting surface serving as a second inner mounting surface, the gap serving as an inner gap formed between the first inner plate and the second inner plate,
the first frame includes a first outer plate including a first outer mounting surface that constitutes a part of the outer mounting surface,
the second frame includes a second outer plate including a second outer mounting surface that constitutes a part of the outer mounting surface, the second frame including a second outer stepped plate that extends from a longitudinal end portion of the second outer plate to generate a step relative to the second outer plate,
the joining portion joins the first frame and the second frame in a state where an end portion of the first outer plate and the second outer stepped plate overlap each other to cause the first outer mounting surface and the second outer mounting surface to be coplanar with each other,
the film is attached to the first inner mounting surface, the second inner mounting surface, the first outer mounting surface, and the second outer mounting surface to cover the inner gap and an outer gap that is formed between the first outer plate and the second outer plate to separate the first outer mounting surface and the second outer mounting surface from each other,
one of the inner mounting surface and the outer mounting surface faces upward and the other of the inner mounting surface and the outer mounting surface faces downward in the vehicle.

4. The sunroof panel according to claim 1 , wherein the sheet of material is folded back at an edge of a joint portion defined by the first frame and the second frame, and wherein one end portion of the sheet of material is attached to an upper surface of the joint portion, and an opposite end portion of the sheet material is attached to a lower surface of the joint portion.

Assignees

• Aisin Corp

Inventors

• Yoshikawa Hirotaka
• Muranaka Makoto
• Matsui Tatsuya
• Kono Satoshi

Classifications

• B62D25/06 Primary

  Fixed roofs (non-fixed roofs or like shelters B60J7/00; roof liners B60R13/02; insulating elements B60R13/08) · CPC title

• B60J7/043 Primary

  Sunroofs (B60J7/047 - B60J7/053 take precedence){e.g. sliding above the roof} · CPC title

• B60J10/90

  specially adapted for non-fixed roofs, e.g. foldable roofs or removable hard-tops · CPC title

• B60J10/23

  assembled from two or more parts (B60J10/21 takes precedence) · CPC title

• B60J10/16

  consisting of two or more plastic materials having different physical or chemical properties (B60J10/17 takes precedence) · CPC title