Blended operation mode for providing cooling to a heat load

Patent metadata

Field	Value
Publication number	US-11375641-B2
Application number	US-202016882440-A
Country	US
Kind code	B2
Filing date	May 23, 2020
Priority date	Nov 17, 2017
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

Conditioning systems and methods for providing cooling to a heat load can include an evaporative cooler arranged in a scavenger plenum with a recovery coil downstream of the evaporative cooler. The conditioning systems can operate in various modes, including an adiabatic mode and an evaporative mode, and a blended mode between the adiabatic mode and the evaporative mode, depending on environmental conditions. The blended mode can be enabled by a fluid transmission and retention device fluidically connected to the inlet and outlet of the evaporative cooler, the recovery coil outlet, and the heat load. The fluid transmission and retention device can variably distribute the cooling fluid exiting the recovery coil and the cooling fluid exiting the evaporative cooler to one or both of the heat load and the evaporative cooler inlet. In an example, the fluid transmission and retention device includes a manifold. In another example, the fluid transmission and retention device includes one or more tanks.

First claim

What is claimed is:

1. A conditioning system configured to provide cooling to a heat load, the conditioning system comprising:
a scavenger plenum having an air inlet and air outlet, the scavenger plenum configured to direct scavenger air in an air flow path from the air inlet to the air outlet;
an evaporative cooler arranged inside the scavenger plenum in the air flow path and configured to circulate a cooling fluid from an EC inlet through the evaporative cooler to an EC outlet, the evaporative cooler configured to selectively evaporate a portion of the cooling fluid when the conditioning system is operating in an adiabatic mode or an evaporative mode, and the evaporative cooler is off or bypassed when the conditioning system is operating in an economizer mode;
a recovery coil arranged inside the scavenger plenum between the evaporative cooler and the air outlet and configured to circulate the cooling fluid from an RC inlet through the recovery coil to an RC outlet, the recovery coil configured to reduce a temperature of the cooling fluid using the scavenger air in the air flow path, wherein the recovery coil provides sufficient cooling for the heat load in the economizer mode; and
a fluid transmission and retention device for receiving the cooling fluid from at least one of the EC outlet and the RC outlet and variably distributing the cooling fluid to at least one of the heat load and the EC inlet based on the operating mode and environmental conditions, the fluid transmission and retention device including a flow control device for variable distribution of the cooling fluid to the heat load and the EC inlet.

2. The conditioning system of claim 1 wherein the fluid transmission and retention device includes a tank comprising a first portion and a second portion, the first and second portions at least partially separated from one another, and the tank further comprises a discharge area in fluid connection with at least one of the first and second portions.

3. The conditioning system of claim 2 wherein the flow control device includes one or more modulating valves between the RC outlet and the tank.

4. The conditioning system of claim 2 wherein the tank further comprises a dividing baffle in the tank that partially separates the first portion and the second portion from one another, and the dividing baffle extends along a portion of a length of the tank.

5. The conditioning system of claim 1 wherein the fluid transmission and retention device includes a manifold comprising:
a main conduit connected to the EC inlet and the heat load, the main conduit configured to supply the cooling fluid to the heat load;
an EC conduit connected to the RC outlet and the main conduit;
a first RC conduit connected to the RC outlet and the main conduit;
a second RC conduit connected to the RC outlet and the main conduit; and
a pressure regulation device to control a pressure of the cooling fluid at the EC outlet,
wherein the cooling fluid supplied to the heat load comprises at least one of:
substantially all of the cooling fluid from the RC outlet and substantially none of the cooling fluid from the EC outlet,
substantially none of the cooling fluid from the RC outlet and substantially all of the cooling fluid from the EC outlet, and
a mixture of the cooling fluid from the RC outlet and the cooling fluid from the EC outlet.

6. The conditioning system of claim 5 wherein the EC conduit is connected to the main conduit between the connection of the first RC conduit to the main conduit and the connection of the second RC conduit to the main conduit.

7. The conditioning system of claim 1 wherein the evaporative cooler is a liquid-to-air membrane energy exchanger (LAMFE), and the cooling fluid is separated from the air flow path by a membrane, the LAMEE configured to condition the scavenger air and evaporatively cool the cooling fluid.

8. The conditioning system of claim 1 further comprising:
a pre-cooler arranged inside the scavenger plenum between the air inlet and the evaporative cooler, the pre-cooler configured to selectively condition the scavenger air prior to passing the scavenger air through the evaporative cooler, based on the outdoor air conditions.

9. A method of controlling operation of a conditioning system configured to provide cooling to a heat load, the conditioning system having an evaporative cooler and a downstream recovery coil arranged inside a scavenger plenum configured to direct scavenger air from an air inlet to an air outlet, the method comprising:
selectively directing scavenger air through the evaporative cooler depending on environmental conditions, wherein the evaporative cooler circulates water through the evaporative cooler during operation of the evaporative cooler;
directing the scavenger air through the recovery coil, wherein the recovery coil circulates water through the recovery coil;
directing discharge water exiting the evaporative cooler at an EC outlet into a fluid transmission and retention device;
directing return water exiting the recovery coil at an RC outlet into the fluid transmission and retention device;
selectively directing water from the fluid transmission and retention device to the heat load via a first pump fluidically connected to the fluid transmission and retention device depending on the environmental conditions; and
selectively directing water from the fluid transmission and retention device to the evaporative cooler via a second pump fluidically connected to the fluid transmission and retention device depending on the environmental conditions.

10. The method of claim 9 wherein the fluid transmission and retention device includes a tank having a first bay and a second bay, the first and second bays at least partially separated from one another, and wherein directing return water exiting the recovery coil into the fluid transmission and retention device includes directing return water exiting the recovery coil into at least one of the first bay and the second bay based on the outdoor air conditions.

11. The method of claim 10 further comprising:
measuring a temperature of water being supplied to the heat load via the first pump; and adjusting a distribution of the return water to the first and second bays as a function of the measured temperature of the supply water relative to a set point temperature.

12. The method of claim 9 wherein the fluid transmission and retention device includes a manifold comprising:
a main conduit fluidically connected to an EC inlet of the evaporative cooler and the heat load;
an EC conduit fluidically connected to the EC outlet and the main conduit;
a first RC conduit fluidically connected to the RC outlet and the main conduit;
a second RC conduit fluidically connected to the RC outlet and the main conduit; and
a pressure control device for regulating a pressure of the cooling fluid at the EC outlet.

13. The method of claim 12 wherein selectively directing water from the fluid transmission and retention device to the heat load includes supplying the water from the main conduit to the heat load, the water to the heat load comprising at least one of:
substantially all of the water from the RC outlet and substantially none of the water from the EC outlet;
substantially none of the water from the RC outlet and substantially all of the water from the EC outlet; and
a mixture of the water from the RC outlet and the EC outlet.

14. The method of claim 9 further comprising:
setting the first pump at a first flow rate; and
setting the second pump at a second flow rate, wherein the first flow rate is higher than the second flow rate.

Assignees

• Nortek Air Solutions Canada Inc

Inventors

• Lepoudre Philip Paul
• Regier Christopher
• Van Den Hurk Marcel

Classifications

• H05K7/20318

  Condensers · CPC title

• H05K7/208 Primary

  Liquid cooling with phase change · CPC title

• H05K7/20836

  Thermal management, e.g. server temperature control · CPC title

• H05K7/20827 Primary

  within rooms for removing heat from cabinets, e.g. air conditioning devices · CPC title

• H05K7/20309

  Evaporators · CPC title