Foldable and/or collapsible plastic/composite utility enclosure

Patent metadata

Field	Value
Publication number	US-11374386-B2
Application number	US-202117322120-A
Country	US
Kind code	B2
Filing date	May 17, 2021
Priority date	Oct 26, 2018
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

A foldable extension enclosure for a utility enclosure, each having first, second, third, and fourth sides connected by hinges and each folding only in one direction by means of detents on the sides. A first end of the first side slidably overlaps a second opposite end of the third side and a first end of the second side slidably overlaps a second opposite end of the fourth side. There is an internal top ledge on each side in an interior near a top end of the extension enclosure and the utility enclosure and an external bottom ledge on each side on an exterior near a bottom end of the extension enclosure, to mount the extension enclosure to the utility enclosure with concave and convex detents. Convex detents are at the top end of the utility and extension enclosures and concave detents are at the bottom end of the extension enclosure. The convex detents also reversibly lock a lid to the tops of the utility and extension enclosures.

First claim

We claim:

1. A foldable utility enclosure comprising:
a) a first side, a second side opposite the first side, a third side, and a fourth side opposite the third side, each of said sides having a first end and a second opposite end;
b) the first end of the first side connected to the first end of the third side by means of a first hinge; the second opposite end of the second side connected to the second opposite end of the third side by means of a second hinge; the second opposite end of the first side connected to the second opposite end of the fourth side by means of a third hinge; and the first end of the second side connected to the first end of the fourth side by means of a fourth hinge, wherein each hinge has a single hinge pin that extends from a top of the foldable utility enclosure to a bottom of the foldable utility enclosure;
c) the third side is constructed to rotate on the first and second hinges only away from the first side and the fourth side is constructed to rotate on the third and fourth hinges only towards the first side when the foldable utility enclosure is moved from an unfolded position to a folded position;
d) the third side and the fourth side are constructed to rotate until the first side engages the second side and the foldable utility enclosure is in a folded configuration;
e) the first end of the first side at the top of the foldable utility enclosure slidably overlaps the first end of the third side at the top of the foldable utility enclosure and the first end of the second side at the top of the foldable utility enclosure slidably overlaps the first end of the fourth side at the top of the foldable utility enclosure; and
f) a detent on an extension of the first end of the third side and a detent on the first end of the first side, and a detent on an extension of the first end of the fourth side and a detent on the first end of the second side, wherein the detents reversibly maintain the foldable utility enclosure in an open configuration.

2. The foldable utility enclosure of claim 1 , further comprising a plurality of convex detents near the top of the sides in an interior of the foldable utility enclosure, wherein the convex detents are constructed to reversibly retain an extension enclosure having concave detents or to reversibly retain a lid having tapered sides.

3. The foldable utility enclosure of claim 1 , wherein the foldable utility enclosure in a folded configuration has only 15 to 20 percent of thickness compared to the foldable utility enclosure in an unfolded configuration.

4. The foldable utility enclosure of claim 1 , further comprising the second opposite end of the first side abutting the second opposite end of the fourth side and the second opposite end of the third side abutting the second opposite end of the second side.

5. The foldable utility enclosure of claim 4 , wherein the second opposite end of the third side forms an obtuse angle between an interior surface of the third side and an interior surface of the first side and the obtuse angle extends from the top of the foldable plastic and/or composite enclosure to the bottom of the foldable utility enclosure and wherein the second opposite end of the fourth side forms an acute angle between an interior surface of the fourth side and an interior surface of the first side and the acute angle extends from the top of the foldable utility enclosure to the bottom of the foldable utility enclosure.

6. The foldable utility enclosure of claim 1 , further comprising each hinge being formed of hinge members wherein each hinge member is positioned in a housing.

7. The foldable utility enclosure of claim 6 wherein the housing has an open interior.

8. The foldable utility enclosure of claim 6 wherein each end of each side has a plurality of spaced-apart hinge members.

9. A foldable extension enclosure for a utility enclosure, comprising:
a) a first side, a second side opposite the first side, a third side, and a fourth side opposite the third side, each of said sides having a first end and a second opposite end defining an interior of the extension enclosure;
b) the first end of the first side connected to the second opposite end of the third side by means of a first hinge; the first end of the third side connected to the second opposite end of the second side by means of a second hinge; the first end of the second side connected to the second opposite end of the fourth side by means of a third hinge; and the first end of the fourth side connected to the second opposite end of the first side by means of a fourth hinge, wherein each hinge has a single hinge pin that extends from a top end of the foldable extension enclosure to a bottom end of the foldable extension enclosure;
c) the third side is constructed to rotate on the first and second hinges only away from the first side and the fourth side is constructed to rotate on the third and fourth hinges only towards the first side when the foldable extension enclosure is moved from an unfolded position to a folded position;
d) the third side and the fourth side are constructed to rotate until the first side engages the second side wherein the foldable extension enclosure is in a folded configuration;
e) the first end of the first side at the top end of the foldable extension enclosure slidably overlaps the second opposite end of the third side at the top end of the foldable extension enclosure and the first end of the second side at the top end of the foldable extension enclosure slidably overlaps the second opposite end of the fourth side at the top end of the foldable extension enclosure; and
f) an internal top ledge on each side in the interior near the top end of the foldable extension enclosure and an external bottom ledge on each side on an exterior near the bottom end of the extension enclosure, wherein a plurality of convex detents is located in the sides between the internal top ledge and the top end, wherein a plurality of concave detents is located in each side between the external bottom ledge and the bottom end, wherein the convex detents are constructed to reversibly retain another foldable extension enclosure or a tapered lid, and wherein the concave detents are constructed to reversibly attach to convex detents.

10. The foldable extension enclosure of claim 9 , further comprising a detent on an extension of the first end of the third side and a detent on the first end of the first side, and a detent on an extension of the first end of the fourth side and a detent on the first end of the second side, wherein the detents reversibly maintain the foldable extension enclosure in an open configuration.

11. The foldable extension enclosure of claim 9 , wherein the foldable extension enclosure in a folded configuration has only 15 to 20 percent of thickness compared to the foldable extension enclosure in an unfolded configuration.

12. The foldable extension enclosure of claim 9 , further comprising the second opposite end of the first side abutting the first end of the fourth side and the second opposite end of the third side abutting the second opposite end of the second side.

13. The foldable extension enclosure of claim 9 , wherein the first end of the third side forms an obtuse angle between an interior surface of the third side and an interior surface of the first side and the obtuse angle extends from the top end of the foldable extension enclosure to the bottom end of the foldable extension enclosure and wherein the first end of the fourth side forms an acute angle between an interior surface of the fourth side and an interior surface of the first side and the acute angle extends from the top end of the fold

Assignees

• Afl Telecommunications Llc

Inventors

• Nolen Dustin Kyle
• Thompson Raymond George
• Pillay Selvum

Classifications

• H02B1/46 Primary

  Boxes; Parts thereof or accessories therefor · CPC title

• H02G3/081

  Bases, casings or covers · CPC title

• B65D11/1846

  whereby all side walls are hingedly connected to each other (B65D11/186 takes precedence) · CPC title

• H02G3/086

  Assembled boxes · CPC title

• H02G9/10 Primary

  in cable chambers, e.g. in manhole or in handhole · CPC title