Spark plug, noble metal tip, and manufacturing method for noble metal tip

Patent metadata

Field	Value
Publication number	US-11374385-B2
Application number	US-202017132331-A
Country	US
Kind code	B2
Filing date	Dec 23, 2020
Priority date	Dec 25, 2019
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

In a spark plug, a noble metal tip includes an Ir-alloy material and has a circular-columnar shape that has a predetermined outer diameter and is formed by the Ir-alloy material being stretched. The spark plug generates discharge between the noble metal tip and a ground electrode that is arranged to oppose an outer peripheral surface of the noble metal tip. The Ir-alloy material includes crystal grains of an Ir alloy having an average aspect ratio that is adjusted to be equal to or greater than 1.3 and equal to or less than 4.8. The average aspect ratio is an average value of aspect ratios of the crystal grains each being a value obtained by a length of the respective crystal grains in an axial direction of the noble metal tip being divided by a length of the respective crystal grains in a direction perpendicular to the axial direction.

First claim

What is claimed is:

1. A spark plug comprising:
a noble metal tip that includes an Ir-alloy material and has a circular-columnar shape that has a predetermined outer diameter and is formed by the Ir-alloy material being stretched; and
a ground electrode that is arranged so as to oppose an outer peripheral surface of the noble metal tip, the noble metal tip being uncoated around the outer peripheral surface of the noble metal tip such that the ground electrode is arranged to directly oppose the outer peripheral surface of the noble metal tip without an intervening layer,
the spark plug being configured to generate discharge between the noble metal tip and the ground electrode, and
the Ir-alloy material in the noble metal tip including crystal grains of an Ir alloy having an average aspect ratio that is adjusted to be equal to or greater than 2.0 and equal to or less than 4.8, the average aspect ratio being an average value of aspect ratios of the crystal grains each being a value that is obtained by a length of the respective crystal grains in an axial direction of the noble metal tip being divided by a length of the respective crystal grains in a direction perpendicular to the axial direction.

2. The spark plug according to claim 1 , wherein:
in an initial state of the spark plug, a distance between the outer peripheral surface of the noble metal tip and the ground electrode is set to be equal to or greater than 0.25 mm and equal to or less than 0.6 mm.

3. The spark plug according to claim 1 , wherein:
a length of the noble metal tip in the axial direction is equal to or greater than 2 mm and equal to or less than 4 mm.

4. The spark plug according to claim 2 , wherein:
a length of the noble metal tip in the axial direction is equal to or greater than 2 mm and equal to or less than 4 mm.

5. The spark plug according to claim 1 , wherein:
the ground electrode has an annular shape such that an inner peripheral surface of the ground electrode directly opposes the outer peripheral surface of the noble metal tip.

6. The spark plug according to claim 5 , wherein:
a tip end surface of the ground electrode is arranged further towards a tip end side of the spark plug than a tip end surface of the noble metal tip is.

7. A noble metal tip comprising:
an Ir-alloy material,
the noble metal tip having a circular-columnar shape that has a predetermined outer diameter and is formed by the Ir-alloy material being stretched, the noble metal tip being uncoated around the predetermined outer diameter, and
the Ir-alloy material in the noble metal tip including crystal grains of an Ir alloy having an average aspect ratio that is adjusted to be equal to or greater than 2.0 and equal to or less than 4.8, the average aspect ratio being an average value of aspect ratios of the crystal grains each being a value that is obtained by a length of the respective crystal grains in an axial direction of the noble metal tip being divided by a length of the respective crystal grains in a direction perpendicular to the axial direction.

8. The noble metal tip according to claim 7 , wherein:
a length of the noble metal tip in the axial direction is equal to or greater than 2 mm and equal to or less than 4 mm.

9. A method for manufacturing a noble metal tip having a circular-columnar shape from an Ir alloy, the method comprising:
stretching an Ir-alloy material in the noble metal tip, having a circular-columnar shape, in the axial direction to adjust an outer diameter to a predetermined outer diameter;
recrystallizing the Ir-alloy material, by a heating process, to adjust an average aspect ratio of crystal grains of an Ir alloy of the Ir alloy material to be equal to or greater than 2.0 and equal to or less than 4.8, the average aspect ratio being an average value of aspect ratios of the crystal grains each being a value that is obtained by a length of the respective crystal grains in an axial direction of the noble metal tip being divided by a length of the respective crystal grains in a direction perpendicular to the axial direction; and
cutting the Ir-alloy material, such that a length in the axial direction is a prescribed length, to form the noble metal tip,
wherein the noble metal tip is uncoated around the predetermined outer diameter.

10. The method for manufacturing the noble metal tip according to claim 9 , wherein:
in the heating process, the Ir-alloy material is heated to a temperature that is equal to or greater than 1000° C. and equal to or less than 1400° C. for recrystallization.

11. The method for manufacturing the noble metal tip according to claim 9 , wherein:
in the heating process, the Ir-alloy material is heated to a temperature that is equal to or greater than 1100° C. and equal to or less than 1200° C. for recrystallization.

12. The method for manufacturing the noble metal tip according to claim 10 , wherein:
in the heating process, the Ir-alloy material is heated to a temperature that is equal to or greater than 1100° C. and equal to or less than 1200° C. for recrystallization.

Assignees

• Denso Corp

Inventors

• Shibata Masamichi
• Nakao Hiroshi

Classifications

• H01T13/20

  characterised by features of the electrodes or insulation · CPC title

• H01T21/02

  of sparking plugs · CPC title

• H01T13/39 Primary

  Selection of materials for electrodes · CPC title

• H01T13/32

  characterised by features of the earthed electrode · CPC title