Method for producing all solid state battery, and all solid state battery

Patent metadata

Field	Value
Publication number	US-11374256-B2
Application number	US-201916292485-A
Country	US
Kind code	B2
Filing date	Mar 5, 2019
Priority date	Mar 12, 2018
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

A method for producing an all solid state battery in which an anode foil, an anode layer, a solid electrolyte layer, and a cathode layer are layered in this order, and an area of the solid electrolyte layer and the anode layer is larger than an area of the cathode layer is disclosed. The method includes a first pressing step of roll-pressing a first layered body so an adhesive force between the anode foil and the anode layer becomes 30 N/cm2 or more, to form a second layered body; a layered body forming step of forming a third layered body comprising the anode foil, the anode layer, the solid electrolyte layer, and the cathode layer, using the second layered body; and a second pressing step of roll-pressing the third layered body with a linear pressure of 1.0 t/cm or more to form a forth layered body.

First claim

What is claimed is:

1. A method for producing an all solid state battery to produce an all solid state battery in which an anode foil, an anode layer, a solid electrolyte layer, and a cathode layer are layered in this order, and an area of the solid electrolyte layer and the anode layer is larger than an area of the cathode layer; the method comprising:
a first pressing step of roll-pressing a first layered body that is a layered body in which the anode foil and the anode layer are layered, or a layered body in which the anode foil, the anode layer, and the solid electrolyte layer are layered, so as adhesive force between the anode foil and the anode layer becomes 30 N/cm 2 or more, to form a second layered body;
a layered body forming step of forming a third layered body comprising the anode foil, the anode layer, the solid electrolyte layer, and the cathode layer, using the second layered body; and
a second pressing step of roll-pressing the third layered body with a linear pressure of 1.0 t/cm or more to form a fourth layered body.

2. The method for producing the all solid state battery according to claim 1 , wherein the first pressing step is a step of roll-pressing with a linear pressure of 1.0 t/cm or more.

3. The method for producing the all solid state battery according to claim 1 , wherein the second pressing step is a step of roll-pressing with a linear pressure of 5.0 t/cm or less.

4. An all solid state battery comprising an anode foil, an anode layer, a solid electrolyte layer, and a cathode layer, layered in this order, and an area of the solid electrolyte layer and the anode layer is larger than an area of the cathode layer; wherein
a filling rate of the anode layer is 80% or more, and the filling rate of the anode layer in a region that overlaps with the cathode layer in planar view is greater than the filling rate of the anode layer in a region that does not overlap with the cathode layer in planar view;
a filling rate of the solid electrolyte layer is 70% or more;
a filling rate of the cathode layer is 75% or more; and
the solid electrolyte layer extends to all an outer peripheral part of the cathode layer in planar view.

5. The all solid state battery according to claim 4 , wherein an adhesive force between the anode foil and the anode layer is 30 N/cm 2 or more.

6. The all solid state battery according to claim 4 , wherein the solid electrolyte layer extends 100 μm or more to all an outer peripheral part of the cathode layer in planar view.

7. The all solid state battery according to claim 4 , wherein the filling rate of the anode layer in a region that overlaps with the cathode layer in planar view is greater than the filling rate of the solid electrolyte layer in a region that overlaps with the cathode layer in planar view.

8. The method for producing the all solid state battery according to claim 1 , wherein a filling rate of the anode layer is 80% or ore, and the filling rate of the anode layer in a region that overlaps with the cathode layer in planar view is greater than the filling rate of the anode layer in a region that does not overlap with the cathode layer in planar view.

Assignees

• Toyota Motor Co Ltd

Inventors

• Haga Kengo
• Asadachi Hideki

Classifications

• H01M10/058

  Construction or manufacture · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title

• H01M10/052

  Li-accumulators · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title