Thermoplastic elastomer composition, method for producing the same, and elastomer molded body

Patent metadata

Field	Value
Publication number	US-11370913-B2
Application number	US-201716096586-A
Country	US
Kind code	B2
Filing date	Apr 25, 2017
Priority date	Apr 26, 2016
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

A thermoplastic elastomer composition having: at least one elastomer component selected from the group made of elastomeric polymers (A) each of which has a side chain containing a hydrogen-bond cross-linkable moiety having a carbonyl-containing group and/or a nitrogen-containing heterocycle and has a glass-transition point of 25° C. or below, and elastomeric polymers (B) each of which contains a hydrogen-bond cross-linkable moiety and a covalent-bond cross-linking moiety in a side chain and has a glass-transition point of 25° C. or below; an organically modified clay, a content ratio of which is 20 parts by mass or less relative to 100 parts by mass of the elastomer component; and a polymer (Z) which is a polymer other than the elastomeric polymers (A) and (B), and an SP value of which is 9.0 or more and is greater by 0.5 or more than an SP value of the elastomer component.

First claim

The invention claimed is:

1. A thermoplastic elastomer composition comprising:
at least one elastomer component selected from the group consisting of elastomeric polymers (A) each of which has a side chain containing a hydrogen-bond cross-linkable moiety having a carbonyl-containing group and/or a nitrogen-containing heterocycle and has a glass-transition point of 25° C. or below, and elastomeric polymers (B) each of which contains a hydrogen-bond cross-linkable moiety and a covalent-bond cross-linking moiety in a side chain and has a glass-transition point of 25° C. or below;
an organically modified clay, a content ratio of which is 20 parts by mass or less relative to 100 parts by mass of the elastomer component; and
a polymer (Z) which is a polymer other than the elastomeric polymers (A) and (B), comprising a polyamide having an amine group at a terminal and having an SP value of which is 9.0 or more and is greater by 0.5 or more than an SP value of the elastomer component.

2. The thermoplastic elastomer composition according to claim 1 , wherein the SP value of the polymer (Z) is 9.0 to 16.0.

3. The thermoplastic elastomer composition according to claim 1 , wherein the polymer (Z) has a reactive functional group for the elastomer component.

4. The thermoplastic elastomer composition according to claim 3 , wherein the reactive functional group is at least one of a hydroxyl group, an amino group, an imino group, an ester group, an acid anhydride group, and a carboxy group.

5. The thermoplastic elastomer composition according to claim 1 , wherein a main chain of the polymer contained as the elastomer component is at least one selected from diene-based rubbers, hydrogenated products of diene-based rubbers, olefin-based rubbers, optionally hydrogenated polystyrene-based elastomeric polymers, polyolefin-based elastomeric polymers, polyvinyl chloride-based elastomeric polymers, polyurethane-based elastomeric polymers, polyester-based elastomeric polymers, and polyamide-based elastomeric polymers.

6. The thermoplastic elastomer composition according to claim 1 , wherein the elastomer component is at least one selected from the group consisting of reaction products of a maleic anhydride-modified elastomeric polymer with at least one compound selected from triazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, pyridines optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, thiadiazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, imidazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, isocyanurates optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, triazines optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, hydantoins optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, tris(hydroxyethyl) isocyanurate, sulfamides, pentaerythritol, 2,4-diamino-6-phenyl-1,3,5-triazine, and polyether polyols.

7. A method for producing a thermoplastic elastomer composition comprising:
a first step of obtaining a mixture by mixing together
an elastomeric polymer (D) having a cyclic acid anhydride group in a side chain,
an organically modified clay, and
a polymer (Z), an SP value of which is 9.0 or more, and is greater by 0.5 or more than an SP value of the elastomeric polymer (D); and

a second step of adding, to the mixture, at least one raw material compound of a compound (I) that forms a hydrogen-bond cross-linkable moiety upon a reaction with the cyclic acid anhydride group, and a mixed raw material of the compound (I) with a compound (II) that forms a covalent-bond cross-linking moiety upon a reaction with the cyclic acid anhydride group in a ratio of 0.1 to 10 parts by mass relative to 100 parts by mass of the elastomeric polymer (D) having the cyclic acid anhydride group in the side chain, to allow a reaction to proceed between the elastomeric polymer (D) and the raw material compound, thereby obtaining the thermoplastic elastomer composition, wherein
the thermoplastic elastomer composition obtained in the second step is a composition comprising:
at least one elastomer component selected from the group consisting of elastomeric polymers (A) each of which has a side chain containing a hydrogen-bond cross-linkable moiety having a carbonyl-containing group and/or a nitrogen-containing heterocycle and has a glass-transition point of 25° C. or below, and elastomeric polymers (B) each of which contains a hydrogen-bond cross-linkable moiety and a covalent-bond cross-linking moiety in a side chain and has a glass-transition point of 25° C. or below;
the organically modified clay, a content ratio of which is 20 parts by mass or less relative to 100 parts by mass of the elastomer component; and
the polymer (Z) which is a polymer other than the elastomeric polymers (A) and (B), comprises a polyamide having an amine group at a terminal, and has an SP value of which is 9.0 or more and is greater by 0.5 or more than an SP value of the elastomer component, and

in the first step, the elastomeric polymer (D), the organically modified clay, and the polymer (Z) are mixed by using the organically modified clay at such a ratio that the amount of the organically modified clay contained in the thermoplastic elastomer composition is 20 parts by mass or less relative to 100 parts by mass of the elastomer component.

8. The method for producing a thermoplastic elastomer composition according to claim 7 , wherein
the elastomeric polymer (D) is a maleic anhydride-modified elastomeric polymer, and
the elastomer component is at least one selected from the group consisting of reaction products of the maleic anhydride-modified elastomeric polymer with at least one compound selected from triazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, pyridines optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, thiadiazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, imidazoles optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, isocyanurates optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, triazines optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, hydantoins optionally having at least one substituent selected from hydroxy groups, thiol groups, and amino groups, tris(hydroxyethyl) isocyanurate, sulfamides, pentaerythritol, 2,4-diamino-6-phenyl-1,3,5-triazine, and polyether polyols.

9. An elastomer molded body which is formed by molding the thermoplastic elastomer composition according to claim 1 .

10. The elastomer molded body according to claim 9 , wherein the elastomer molded body is a molded body for use in any application selected from the group consisting of civil engineering and building materials, industrial parts, electric and electronic components, and daily necessities.

11. The elastomer molded body according to claim 9 , wherein the elastomer molded body is a molded body for use in one application selected from the group consisting of automotive parts, gap filling materials, sealing materials for buildings, sealing materials for pipe joints, piping protection materials, wiring protection materials, heat insulating materials, packin

Assignees

• Eneos Corp

Inventors

• Chino Keisuke
• Suzuki Hiroaki
• Jin Zhengzhe
• Matsuo Yusuke

Classifications

• C08L53/025 Primary

  modified · CPC title

• C08J3/005

  Processes for mixing polymers · CPC title

• B29K2077/00

  Use of {PA, i.e.} polyamides, e.g. polyesteramides {or derivatives thereof}, as moulding material · CPC title

• B29K2091/00

  Use of waxes as moulding material · CPC title

• C08J3/24

  Crosslinking, e.g. vulcanising, of macromolecules (mechanical aspects B29C35/00; crosslinking agents C08K) · CPC title